The Anonymous Widower

Batteries In Class 378 Trains Revisited

Two and a half years ago, I wrote Will London Overground Fit On-board Energy Storage To Class 378 Trains?.

This post effectively updates that post, with what we now know.

As far as I know, batteries have not been fitted to the Class 378 trains, but there have been other developments involving Bombardier since.

Aventras

The linked post was based on statements by Marc Phillips of Bombardier in this article in Rail Technology Magazine entitled Bombardier enters key analysis phase of IPEMU. He also said about Aventras.

Bombardier is also looking at battery options on new builds, including its Aventra platform.

I have stated several times including in Rail Magazine, that the Class 345 trains for Crossrail must have batteries and no-one has told me that I’m wrong.

Battery Train Applications

The Rail Technology article also says this.

Bombardier has started assessing potential customers for battery-powered trains, looking first at branch line applications. Batteries could be a solution allowing non-continuous electrified infrastructure, and emergency rescue and last-mile opportunities.

The article was written three and a half years ago and I suspect Bombardier have been busy researching the technology and its applications.

The High-Speed Bi-Mode Aventra With Batteries

This train was first reported to be in development in this article in Rail Magazine, which was entitled Bombardier Bi-Mode Aventra Could Feature Battery Power.

The article stated the following.

• Battery power could be used for Last-Mile applications.
• The bi-mode would have a maximum speed of 125 mph under both electric and diesel power.
• Bombardier’s spokesman said that the ambience will be better, than other bi-modes.

I very much believe that the key to the performance of this train is using batteries to handle regenerative braking in both electric and diesel modes.

In Mathematics Of A Bi-Mode Aventra With Batteries, I looked at how the train might operate.

Bombardier with better data and the latest mathematical modelling techniques have obviously extensively modelled the proposed trains and prospective routes.

No sane company listed on a Stock Exchange would launch such a product, if it didn’t know that the mathematics of the dynamics and the numbers for the accountants didn’t add up.

Voyagers With Batteries

In Have Bombardier Got A Cunning Plan For Voyagers?, I discuss a snippet found in the July 2018 Edition of Modern Railways, in an article entitled Bi-Mode Aventra Details Revealed.

In a report of an interview with Bombardier’s Des McKeon, this is said.

He also confirmed Bombardier is examining the option of fitting batteries to Voyager DEMUs for use in stations.

Batteries appear to be being proposed to make the trains more environmentally-friemdly and less-noisy.

Talent 3 With Batteries

Bombardier have launched a version of their Talent 3 train with batteries. This is the launch video.

Some of Bombardier’s points from the video.

• Emission-free
• The current range is forty kilometres
• The range will be extended to a hundred kilometres by 2020.
• Charging for forty kilometres takes between seven and ten minutes from overhead electrification.

This looks to be a serious train with orders from German train operators.

It would appear that Bombardier are very serious about the application of batteries to both new and existing trains.

Class 378 Trains And Batteries

What could batteries do for the Class 378 trains?

It looks like over the next few years, the Class 378 trains will be increasingly used on the East London Line, as they have the required evacuation capability for the Thames Tunnel.

Various documents indicate that to maximise capacity on the line, the following may happen.

• Some or all services may go to six trains per hour (tph)
• Trains may be lengthened to six-cars from five-cars.

Extra destinations might be added, but although this could be easy in South London, it would probably require a lot of station or platform development in the North.

Trains Required For The East London Line

If you look at the timing of the East London Line, you get the following journey times for the four routes.

• Highbury & Islington to West Croydon – 52-57 minutes
• Dalston Junction to New Cross – 24 minutes
• Highbury & Islington to Crystal Palace – 46 minutes
• Dalston Junction to Clapham Junction – 47-48 minutes

It could almost have been choreographed by Busby Berkeley.

This means that to run four tph on the routes needs the following number of trains.

• Highbury & Islington to West Croydon – 8 trains
• Dalston Junction to New Cross – 4 trains
• Highbury & Islington to Crystal Palace – 8 trains
• Dalston Junction to Clapham Junction – 8 trains

Which gives a total of 28 trains.

To make all these services six tph, would require the following number of trains.

• Highbury & Islington to West Croydon – 12 trains
• Dalston Junction to New Cross – 6 trains
• Highbury & Islington to Crystal Palace – 12 trains
• Dalston Junction to Clapham Junction – 12 trains

Which gives a total of 42 trains.

At present only the Crystal Palace and Clapham Junction routes have dates for the extra trains and if only these routes were increased in frequency, there would be a need for 36 trains.

Six-Car Trains

The trains might also go to six cars to increase capacity on the East London Line.

As I indicated in Will The East London Line Ever Get Six Car Trains?, cars could be used from the five-car trains not needed for the East London Line.

You would just end up with a number of three- and four-car Class 378 trains, that could be used on other routes with less passengers.

My conclusion in Will The East London Line Ever Get Six Car Trains? was this.

It will be interesting to see how London Overground, increase capacity in the coming years.

There are fifty-seven Class 378 trains in total, which have the following formation.

DMOS-MOS(B)-PTOS-MOS-DMOS

They can be lengthened and shortened, by adding or removing MOS cars.

As an extra MOS car was added to convert all trains from four-cars to five-cars a few years ago, I suspect it is not the most difficult of processes.

It should also be noted that the original three-car trains for the North London Line had the following formation.

DMOS-PTOS-DMOS

If all East London Line routes go to six tph, the required number of trains would be forty-two.

This would leave a surplus of fifteen trains to act as donors for lengthening.

To make all trains six-cars would require a further forty-two MOS cars.

Reducing the trains not needed for the East London Line to three-cars, would yield thirty MOS cars.

This could give the following fleet.

• Thirty six-car trains.
• Twelve five-car trains
• Fifteen three-car trains

To lengthen all trains needed for six-cars would require another twelve MOS cars to be obtained.

Some services could be run with five-car trains, but I don’t think that be a good idea.

I am inevitably led to the conclusion, that if the the Class 378 trains need to be extended to six-cars, then Bombardier will have to produce some more cars.

Adding Batteries To A Six-Car Class 378 Trains

Batteries would be added to Class 378 trains for all the usual reasons.

• Handling energy from regenerative braking.
• Health and safety in depots and sidings.
• Short movements on lines without electrification
• Emergency train recovery

But there might also be another important use.

The Thames Tunnel is under five hundred metres long.

As the only trains running through the tunnel are Class 378 trains, it might be possible and advantageous to run services on battery power through the tunnel.

I will estimate the kinetic energy of a six-car Class 378 train, as the batteries must be able to handle the energy of a full train, stopping from maximum speed.

• The empty train will weigh around 192 tonnes
• The maximum speed of the train is 75 mph.
• The train will hold 1050 passengers, who I will assume each weigh 90 Kg with baggage, bikes and buggies.
• This gives a fully loaded train weight of 286.5 tonnes.

Using the Omni Kinetic Energy calculator gives an kinetic energy of 45 kWh.

If four 100 kWh batteries can be fitted under a two-car Class 230 train, then surely a reasonable amount o capacity can be fitted under a six-car Class 378 train.

These pictures show the under-floor space on a dual-voltage Class 378/2 train.

As a six-car train will have five motored cars, why not put one 50 kWh battery in each motored car, to give a capacity of 250 kWh.

In an article in the October 2017 Edition of Modern Railways, which is entitled Celling England By The Pound, Ian Walmsley says this in relation to trains running on the Uckfield Branch, which is not very challenging.

A modern EMU needs between 3 and 5 kWh per vehicle mile for this sort of service.

So how far would a six-car Class 378 train go with a fully-charged 250 kWh battery?

• 5 kWh per vehicle mile – 8 miles
• 4 kWh per vehicle mile – 10 miles
• 3 kWh per vehicle mile – 14 miles
• 2 kWh per vehicle mile – 20 miles

This is only a crude estimate, but it shows that fitting batteries to a Class 378 train with batteries could give a useful range.

Adding Batteries To A Three-Car Class 378 Trains

The same calculation can be performed for a three-car train created by removing the two MOS cars.

• The empty train will weigh around 96 tonnes
• The maximum speed of the train is 75 mph.
• The train will hold 525 passengers, who I will assume each weigh 90 Kg with baggage, bikes and buggies.
• This gives a fully loaded train weight of 143.3 tonnes.

Using the Omni Kinetic Energy calculator gives an kinetic energy of 22.4 kWh.

Unsurprisingly, the kinetic energy of the three-car train is around half that of a six-car train.

As a three-car train will have two motored cars, why not put one 50 kWh battery in each motored car, to give a capacity of 100 kWh.

Using the Ian Walmsley formula gives the following ranges.

• 5 kWh per vehicle mile – 7 miles
• 4 kWh per vehicle mile – 8 miles
• 3 kWh per vehicle mile – 11 miles
• 2 kWh per vehicle mile – 17 miles

When you consider that the length of the Greenford Branch Line is 2.5 miles, these ranges are very useful.

Routes For Three-Car Class 378 Trains With Batteries

I would suspect that these trains will have the following specification.

• Dual-voltage with ability to use either 25 KVAC overhead or 750 VDC third-rail electrification.
• A maximum speed of 75 mph
• Three cars
• Passenger capacity of 525 passengers.
• Range of between seven and fifteen miles

So for what routes would the train be suitable?

Brentford Branch Line

There have been various ideas for reopening the freight-only Brentford Branch Line to passenger traffic.

The simplest proposal would be to run a two tph shurttle train Southwards from Southall station.

As the branch is only four miles long, I believe that a three-car Class 378 train, which ran on battery-power and charged at Southall station could work the branch.

Greenford Branch Line

I’ve already mentioned the 2.5 mile long Greenford Branch Line.

The following work would need to be done before the trains could be used.

• Electrification of the bay platform at West Ealing with 25 KVAC overhead wires.
• Electrification of the bay platform at Greenford with 750 VDC third-rail.
• Minor lengthening of the bay platform at Greenford to allow sixty metre long trains.
• An extra crossover at the West Ealing end of the branch.

With these modifications it might be possible to run four tph on the branch.

Romford To Upminster Line

Currently, the Romford-Upminster Line uses a single train to shuttle the three miles at a frequency of two tph.

If the passing loop were to be reinstated, I believe that two trains could run a four tph service.

Using battery-power on the line and charging on the existing electrification at either end of the line might be a more affordable option.

It should be noted that increasing the current two x four-car tph to four x three-car tph, would be a doubling of frequency and a fifty percent increase in capacity.

West London Orbital Railway

The West London Orbital Railway is outlined like this in Wikipedia.

The West London Orbital is a proposed extension to the London Overground that makes use of a combination of existing freight and passenger lines including the Dudding Hill Line, North London Line, and the Hounslow Loop. The route runs for approximately 11 miles from West Hampstead and Hendon at the northern end to Hounslow at the Western end via Brent Cross West, Neasden, Harlesden, Old Oak Common, Acton and Brentford.

This is one of those plans, which ticks a lot of boxes.

• The tracks are already in existence.
• There is a proven need.
• Passenger numbers would support at least four tph.
• The route connects to Crossrail and HS2.
• Changing at Old Oak Common to and from Crossrail gives a quicker route to Heathrow for many in West London.
• There is electrification at both ends of the route, with only four miles without any electrification.
• At only eleven miles, it could be run by electric trains under battery power.
• The cost is quoted at around £250 million.
• Studies show it has a benefit cost ratio of 2.2:1.

As the route is now being promoted by the Mayor of London, I have a feeling this route will be created in time for the opening of HS2 in 2025.

If you want to know more about the proposals, this document on the Brent Council web site, which is entitled West London Orbital Rail, was written by consultants WSP to analyse the proposals and give a cost.

This is paragraph 5.4.38

At this stage we are assuming that the railway will be operated by diesel traction, or possibly battery or hybrid traction. While the Kew – Acton and Dudding Hill Line sections are not electrified, all the rest of the line is and battery technology may have developed sufficiently by the time of opening to be a viable option. Therefore, potential subsequent phases of the
enhancement plans could electrify the non-electrified sections.

The consultants go on to say, that stabling for diesel trains is more difficult to find in London than for electric..

The route would be suitable for Class 378 trains with batteries, but the consultants say that four-car trains will be needed.

So four-car Class 378 trains with a battery capability will be needed.

Alternatively, new four-car Class 710 trains, which I’m certain are built around a battery capability could be used instead.

A rough estimate says that for the full service of two four tph routes will need a total of eight four-car trains.

This is a much-needed route with definite possibilities.

Should A Battery MOS Car Be Designed?

If the Class 378 trains are lengthened to six cars, it looks like there will be a need for at least twelve new MOS cars.

I wonder, if it would be better to design a new BMOS car with batteries, that could either be created from an existing MOS car or newly-built.

The car would have the following specification

• It would be able to replace any current MOS car.
• It would contain the appropriate size of battery.

The advantages of a compatible new BMOS car are.

It would not require any modifications to the PTOS or DMOS cars, although the train software would need to be updated.

It would make it possible to easily create trains with a battery option with a length of four and five cars.

Could The PTOS Car Be Updated With Batteries?

This could be a logical way to go, if a battery of sufficient size can be fitted in the limited space available with all the other electrical gubbins under the floor of a PTOS car.

These pictures show a Class 378/2 PTOS car.

Modifying only the PTOS cars would give the following advantages.

• Only the PTOS car would need to be modified.
• PTOS cars for Class 378/1 trains would be 750 VDC only.
• PTOS cars for Class 378/2 trains, would be dual-voltage.
• Only PTOS cars for Class 378/2 trains would have a pantograph.

I will propose that the PTOS car is fiited a 100 kWh battery.

This would be sufficient for the six-car East London Line services, as all it would do was handle the regenerative braking energy, which has a maximum value of just 45 kWh. Battery range of the train would be between three and five miles, which would be enough to recover the train if power failed.

For three-car trains, the 100 kWh ranges would be as I calculated earlier.

• 5 kWh per vehicle mile – 7 miles
• 4 kWh per vehicle mile – 8 miles
• 3 kWh per vehicle mile – 11 miles
• 2 kWh per vehicle mile – 17 miles

Which is a very useful range.

If some four-car trains, were built by adding a new MOS car, the ranges on 100 kWh batteries would be.

• 5 kWh per vehicle mile – 5 miles
• 4 kWh per vehicle mile – 6 miles
• 3 kWh per vehicle mile – 8 miles
• 2 kWh per vehicle mile – 12.5 miles

As the Dudding Hill Line is only four miles long with electrification at both ends, these four-car Class 378 trains would be able to work the routes of the West London Orbital Railway.

Conclusion

Fitting batteries to Class 378 trains opens up a lot of possibilities.

One scenario could be.

• Forty-two six-car trains for the East and |South London Lines.
• One three-car train for the Brentford Branch Line
• Two three-car trains for the Greenford Branch Line.
• Two three-car trains for the Romford to Upminster Line.
• Eight four-car trains for the West London Orbital Railway.

There would be two spare three-car trains and another twenty MOS cars would be required.

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October 21, 2018 Posted by AnonW | Transport/Travel | Aventra, Battery-Electric Trains, Bombardier, Brentford Branch Line, Class 378 Train, Greenford Branch, High Speed Bi-Mode Aventra, Romford And Upminster Line, Voyager Train, West London Orbital Railway | Leave a comment