The Anonymous Widower

BHP Joins The Party On Electric Rail

The title of this post, is the same as that of this article on Australian Mining.

This is the introductory paragraph.

BHP will add four battery-electric locomotives to its Western Australian rail network, becoming the fourth major miner to improve rail decarbonisation efforts in Australia since mid-December.

These are some details of the locomotives.

  • Two are from Progress Rail and two are from Wabtec.
  • The locomotives have 14.5 MWh batteries.
  • The locomotives will be delivered by 2023.

BHP will also investigate the use of regenerative braking using the topography of the rail route.

With four companies going electric, it does seem that Australian mining, is very much driving the move to battery-electric heavy-haul freight.

Considering, that Wabtec only formally launched the FLXdrive concept in Pittsburgh in September last year, which I wrote about in FLXdrive ‘Electrifies’ Pittsburgh, that would appear to have been good going.

 

January 17, 2022 Posted by | Transport/Travel | , , , , , , , , | 3 Comments

Rio Tinto Orders Wabtec FLXdrive Battery Locomotives To Reduce Emissions

The title of this post, is the same as that of this press release from Wabtec.

This is the introductory paragraph.

Wabtec Corporation (NYSE: WAB) and Rio Tinto announced today an order for four FLXdrive battery-electric locomotives to support sustainable operations of the mining company’s rail network in the Pilbara region of Western Australia. The 100-percent, battery-powered locomotive will help Rio Tinto’s effort to achieve a 50-percent reduction in Scope 1 and 2 carbon emissions by 2030.

Some other points from the press release.

  • The locomotives have 7 MWh batteries.
  • The first locomotive will be delivered in 2023.
  •  The FLXdrive is anticipated to reduce the company’s fuel costs and emissions in percentage by double digits per train.

This paragraph describes how the FLXdrive locomotives will be used.

The mining company plans on using the locomotives in multiple applications including as a shunter in the railyard and ultimately in mainline service. In mainline operations, Rio Tinto currently uses three diesel-electric locomotives in a consist to pull trains with 240 cars hauling about 28,000 tons of iron ore. The FLXdrives will transition from the diesel locomotives in mainline service to form a hybrid consist, and recharge during the trip through regenerative braking and at charging stations. Wabtec’s next generation energy-management software system will determine the optimal times to discharge and recharge the batteries along to route ensuring the most fuel-efficient operation of the entire locomotive consist during the trip.

I can see this approach leading to even bigger fuel and emission savings.

Especially, if Wabtec developed a compatible locomotive, that was powered by hydrogen.

This was rumoured in FLXdrive ‘Electrifies’ Pittsburgh, where a partnership between Carnegie-Mellon University (CMU), Genesee & Wyoming and Wabtec to create the Freight Rail Innovation Institute was described.

Conclusion

There certainly seems to be a consensus between some of the world’s largest mining and rail companies about the  future of heavy freight trains to support the mining industry.

 

 

January 11, 2022 Posted by | Transport/Travel | , , , , , , , | Leave a comment

Iron Ore Miner Orders Heavy-Haul Battery Locomotive

The title of this post, is the same as that of this article on Railway Gazette.

This is the first two paragraphs.

Mining company Roy Hill has ordered a Wabtec FLXdrive battery-electric heavy-haul freight locomotive. This will replace one the four ES44ACi diesel-electric locos used to haul its 2 700 m long iron ore trains, and is expected to reduce fuel costs and emissions by ‘double digit’ percentages while also cutting maintenance costs.

The locomotive is scheduled to be delivered in 2023. It will have a capacity of 7 MWh, an upgrade from the 2·4 MWh prototype which Wabtec and BNSF tested in revenue service in California earlier this year.

Note.

  1. It will have a 7 MWh battery.
  2. 2700 metres is 1.6 miles.

It looks to me, that the three diesel locomotives and one battery locomotive are arranged as a massive hybrid locomotive and I suspect that with sophisticated control systems, those double digit cuts in fuel costs and emissions would be possible.

A couple of years ago, I took this picture near Shenfield.

This double-headed train has a Class 90 electric locomotive and a Class 66 diesel locomotive at the front of a long freight train.

  • The Class 90 locomotive has an TDM system for multiple working.
  • The Class 66 locomotive has an AAR system for multiple working.

So does this mean that the two locomotives can’t work together, which if it does begs the question of what is happening.

  • Had the Class 66 locomotive failed and Class 90 was acting as a Thunderbird?
  • Was the Class 66 locomotive being moved from one depot to another for maintenance or repair?
  • Was it an experiment to see if the two locomotives could work together?

I sometimes think that I didn’t see this unusual formation, but then the camera doesn’t lie.

But could we learn from what Wabtec are doing for Roy Hill in Australia?

The Class 93 Locomotive

Rail Operations Group have already ordered thirty Class 93 tri-mode locomotives from Stadler, which have following power ratings.

  • Electric – 4000 kW
  • Diesel – 900 kW
  • Hybrid – 1300 kW

If this locomotive is capable of hauling the heaviest intermodal freight trains out of Felixstowe, Southampton and other ports and freight terminals, it could contribute to substantial  reductions in the diesel fuel used and emissions.

As an example, I will use a freight train between Felixstowe North Terminal and Trafford Park Euro Terminal.

  • It is a route of 280 miles.
  • I will ignore that it goes along the North London Line through North London and along the Castlefield Corridor through Manchester Piccadilly station.
  • There is fifteen miles without electrification at the  Felixstowe end.
  • There is under three miles without electrification at the  Manchester end.

On this service , it could be as much as 94 % of diesel and emissions are saved, if the Class 93 locomotive can haul a heavy freight train out of Felixstowe. A few miles of strategically-placed electrification at the Ipswich end would help, if required.

It must also be born in mind, that the Class 93 locomotive is a 110 mph locomotive on electric power and could probably do the following.

  • Run at 100 mph on the busy Great Eastern Main Line.
  • Run at faster speeds on the West Coast Main Line.
  • Fit in well with the 100 mph passenger trains, that run on both routes.

So not only does it save diesel and carbon emissions, but it will save time and make the freight train easier to timetable on a route with lots of 100 mph passenger trains.

The Class 93 locomotive looks like it could be a game-changer for long-distance intermodal freight, especially, if there were short sections of strategically-placed electrification, added to the electrified network.

Emissions could also be reduced further by using some for of sustainable fuel.

The picture shows a Class 66 locomotive, which is powered by Hydrotreated Vegetable Oil  or HVO.

I can see that all diesel-powered trains and locomotives will be powered by sustainable fuels by the end of this decade.

A Wabtec Battery-Electric Locomotive

Wabtec is building a battery-electric locomotive for Roy Hill in Australia.

This article on Railway Age talks about Wabtec’s FLXdrive battery locomotives and describes some features of the locomotive for Roy Hill in Australia.

It mentions pantographs and overhead wires to charge the batteries.

  • Wabtec’s prototype battery locomotive has a power output of 3.24 MW and a battery size of 2.4 MWh
  • The Roy Hill battery locomotive has a power output of 3.24 MW and a battery size of 7 MWh

I could envisage Wabtec designing a UK-sized battery-electric locomotive with these characteristics.

  • 2.5 MW power output, which is similar to a Class 66 locomotive.
  • A battery size of perhaps 1.8 MWh based on Wabtec’s  FLXdrive technology.
  • A pantograph to charge the batteries and also power the locomotive where electrification exists.
  • 75 mph operating speed.
  • Ability to work in tandem with a Class 66 locomotive.

All technology is under Wabtec’s control.

This locomotive could have a range of at least fifty miles on battery power.

I think this locomotive could handle these routes.

  • Peterborough and Doncaster via the Great Northern and Great Eastern Joint Line via Lincoln, with some form of charging at halfway.
  • Felixstowe and Nuneaton, with some extra electrification at some point between Peterborough and Leicester.
  • Oxford and Birmingham, with possibly some extra electrification in the middle.

One option for charging electrification, would surely be to electrify passing loops.

I think a battery-electric locomtive based on Wabtec’s  FLXdrive technology could be a very useful locomotive.

Could Wabtec’s Battery-Electric Locomotive Pair-Up With A Class 66 Locomotive?

Roy Hill will use their locomotive to form a consist of three diesel locomotives and one battery locomotive to obtain double-digit savings of fuel and emissions, when hauling iron-ore trains that are 1.6 miles long on a route of 214 miles.

We don’t have massive iron-ore trains like this, but we do move huge quantities of segregates and stone around the country in trains generally hauled by Class 66 locomotives.

So could a Class 66 or another suitable locomotive be paired-up with a battery-electric locomotive to make savings of fuel and emissions?

I would suggest that if it works in Australia, the technology will probably work in the UK.

The biggest problem for Wabtec is that the heavy end of the market may well be a good one for hydrogen-powered locomotives. But Wabtec are going down that route too!

Conclusion

I am convinced that the two decarbonisation routes I have outlined here are viable for the UK.

But I also feel that locomotive manufacturers will produce hydrogen-powered locomotives.

Other companies like Alstom, Siemens and Talgo will also offer innovative solutions.

 

 

 

 

 

September 16, 2021 Posted by | Transport/Travel | , , , , , , , , , , , , , , , , , | 5 Comments