Regenerative Braking On A Dual-Voltage Train
Yesterday, I found this document on the Railway People website, which is entitled Regenerative Braking On The Third Rail DC Network.
Although, the document dates from 2008, it is very informative.
Regenerative Braking On 25 KVAC Trains
The document says this.
For AC stock, incoming power from the National Grid at high voltage is stepped down by a transformer. The AC power is transmitted via OHL to the trains. When the train uses regenerative braking, the motor is used as a generator, so braking the axle and producing electrical energy. The generated power is then smoothed and conditioned by the train control system, stepped up by a transformer and returned to the outside world. Just about 100% of regenerated power is put back into the UK power system.
But I have read somewhere, that you need a 25 KVAC overhead electrification system with more expensive transformers to handle the returned electricity.
Regenerative Braking On 750 VDC Trains
The document says this.
After being imported from the National Grid, the power is stepped down and then AC power is rectified to DC before being transmitted via the 3rd rail. Regenerated Power can not be inverted, so a local load is required. The power has to be used within the railway network. It cannot be exported.
So the electricity, is usually turned into heat, if there is no train nearby.
The Solution That Was Applied
The document then explains what happened.
So, until such time as ATOC started to lobby for a change, regenerative DC braking was going nowhere. But when they did start, they soon got the backing of the DfT and Network Rail. It takes a real combined effort of all organisations to challenge the limiting assumptions.
In parallel, there were rolling stock developments. The point at which all the issues started to drop away was when the Infrastructure Engineers and Bombardier, helped out by some translating consultants (Booz & Company), started to understand that new trains are really quite clever beasts. These trains do understand what voltage the 3rd rail is at, and are able, without the need to use any complicated switch gear – just using software, to decide when to regenerate into the 3rd rail or alternatively, use the rheostatic resistors that are on the train.
Effectively, the trains can sense from the voltage if the extensive third-rail network can accept any more electricity and the train behaves accordingly.
As most of the electric units with regenerative braking at the time were Bombardier Electrostars, it probably wasn’t the most difficult of tasks to update most of the trains.
Some of the Class 455 trains have recently been updated. So these are now probably compatible with the power network. Do the new traction motors and associated systems use regenerative braking?
This document on the Vossloh-Kiepe web site is entitled Vossloh Kiepe enters Production Phase for SWTs Class 455 EMU Re-Tractioning at Eastleigh Depot and describes the updating of the trains. This is said.
The new IGBT Traction System provides a regenerative braking facility that uses the traction motors as generators when the train is braking. The electrical energy generated is fed back into the 750 V third rail DC supply and offsets the electrical demands of other trains on the same network. Tests have shown that the energy consumption can be reduced by between 10 per cent and 30 per cent, depending on conditions. With the increasing cost of energy, regenerative braking will have a massive positive cost impact on the long-term viability of these trains. If the supply is non-receptive to the regenerated power, the generated power is dissipated by the rheostatic brake.
So thirty-five year old British Rail trains now have a modern energy-saving traction system.
Has The Solution Worked On The Third-Rail Network?
The Railway People document goes on to outline how they solved various issues and judging by how little there is about regenerative braking on the third-rail network, I think we can assume it works well.
One Train, Two Systems
If you have a train that has to work on both the 25 KVAC and 750 VDC networks, as Thameslink and Southeastern Highspeed trains do, the trains must be able to handle regenerative braking on both networks.
So is there a better way, than having a separate system for each voltage?
In Do Class 800/801/802 Trains Use Batteries For Regenerative Braking?, I investigated how Hitachi’s new Class 800 trains handle regenerative braking.
A document on Hitachi’s web site provides this schematic of the traction system.
Note BC which is described as battery charger.
The regenerative braking energy from the traction motors could be distributed as follows.
- To provide power for the train’s services through the auxiliary power supply.
- To charge a battery.
- It could be returned to the overhead wires.
Hitachi’s system illustrates how using a battery to handle regenerative braking could be a very efficient way of running a train.
Hitachi’s diagram also includes a generator unit or diesel power-pack, so it could obviously fit a 750 VDC supply in addition to the 25 KVAC system on the Class 800 train.
So we have now have one train, with three power sources all handled by one system.
What Has Happened Since?
As the Hitachi document dates from 2014, I suspect Hitachi have moved on.
Siemens have produced the Class 700 train for Thameslink, which is described in this Siemens data sheet.
Regenerative braking is only mentioned in this sentence.
These new trains raise energy efficiency to new levels. But energy efficiency does not stop at regenerative braking.
This is just a bland marketing statement.
Bombardier are building the first batches of their new Aventra train, with some Class 345 trains in service and Class 710 trains about to enter testing.
Nothing has been said about how the trains handle regenerative braking.
But given that Bombardier have been experimenting with battery power for some time, I wouldn’t be surprised to see batteries involved.
They call their battery technology Primove and it has its own web site.
There is also this data sheet on the Bombardier web site.
Class 387 Trains
There is another train built by Bombardier, that is worth investigating.
The Class 387 train was the last and probably most advanced Electrostar.
- The trains have been built as dual-voltage trains.
- The trains have regenerative braking that works on both electrification types.
- They were built at around the time Bombardier were creating the Class 379 BEMU demonstrator.
- The trains use a sophisticated propulsion converter system called MITRAC, which is also used in their battery trams.
On my visit to Abbey Wood station, that I wrote about in Abbey Wood Station Opens, I got talking to a Gatwick Express driver about trains, planes and stations, as one does.
From what he said, I got the impression that the Class 387/2 trains, as used on Gatwick Express, have batteries and use them to keep the train and passengers comfortable, in case of an electrification failure.
So do these trains use a battery to handle the regenerative braking?
How Big Would Batteries Need To Be On A Train For Regenerative Braking?
I asked this question in a post with the same name in November 2016 and came to this conclusion.
I have a feeling that using batteries to handle regenerative braking on a train could be a very affordable proposition.
As time goes on, with the development of energy storage technology, the concept can only get more affordable.
Bombardier make a Primove battery with a capacity of 50 kWh, which is 180 mega-Joules.
So the braking energy of what mass of train could be stored in one of these batteries?
I got these figures.
- 100 mph – 180.14 tonnes.
- 110 mph – 148.88 tonnes.
What is the mass of a Class 387 train?
This is not available on the Internet but the mass of each car of a similar Class 378 train averages out at 32 tonnes.
Consider these points.
- A Class 387/2 train, has 219 seats, so if we assume each passenger and baggage weighs eighty kilograms, that adds up to 17.5 tonnes.
- As the Class 387 trains have a maximum speed of 100 mph on third-rail electrification, it would appear that a Primove 50 kWh battery could handle the braking energy.
- A Primove 50 battery with its controller weighs 827 Kg. according to the data sheet.
It all looks like using one of Bombardier’s Primove 50 batteries on a Class 387 train to handle the regenerative braking should be possible.
But would Bombardier’s MITRAC be able to use that battery power to drive the train in the most efficient manner? I suspect so!
If the traction layout is as I have outlined, it is not very different to the one published by Hitachi in 2014 on their web site for the Class 800 train.
Conclusion
Hitachi have got their traction layout right, as it can handle any number of power sources.
Do Class 800/801/802 Trains Use Batteries For Regenerative Braking?
I ask this question, because I think that it could be key to the announcements about electrification yesterday, as reported in this article in Global Rail News, which is entitled UK Ditches Electrification Plans In Wales, The Midlands And The North.
If you look at all these Wikipedia entries for Hitachi trains being built for the UK.
You will find no reference to regenerative braking.
If you type “Class 800 regenerative braking” into Google, you will find this document on the Hitachi Rail web site, which is entitled Development of Class 800/801 High-speed Rolling Stock for UK Intercity Express Programme.
The only mention of the R-word is in this paragraph.
An RGS-compliant integrated on-train data recorder (OTDR) and juridical recording unit (JRU), and an EN-compliant energy
meter to record energy consumption and regeneration are fitted to the train.
If you search for brake in the document, you find this paragraph.
In addition to the GU, other components installed under the floor of drive cars include the traction converter, fuel tank, fire protection system, and brake system.
Note that GU stands for generator unit.
Traction System
I will start by having a detailed look at the traction system as described in the document.
The document provides this schematic of the traction system.
Note BC which is described as battery charger.
This is said in the text.
The system can select the appropriate power source from either the main transformer or the GUs. Also, the size and weight of the system were minimized by designing the power supply converter to be able to work with both power sources. To ensure that the Class 800 and 801 are able to adapt to future changes in operating practices, they both have the same traction system and the rolling stock can be operated as either class by simply adding or removing GUs. On the Class 800, which is intended to run on both electrified and non-electrified track, each traction system has its own GU. On the other hand, the Class 801 is designed only for electrified lines and has one or two GUs depending on the length of the trainset (one GU for trainsets of five to nine cars, two GUs for trainsets of 10 to 12 cars). These GUs supply emergency traction power and auxiliary power in the event of a power outage on the catenary, and as an auxiliary power supply on non-electrified lines where the Class 801 is in service and pulled by a locomotive. This allows the Class 801 to operate on lines it would otherwise not be able to use and provides a backup in the event of a catenary power outage or other problem on the ground systems as well as non-electrified routes in loco-hauled mode.
This is all very comprehensive.
But nothing is said about how regenerative brake currents from the traction motors are handled.
Any trained Control Engineer, of which I’m a life-expired example, can see all sorts of questions to ask.
- Could it be that all regenerative brake currents are fed into the Auxiliary Power Supply and then used for hotel power and to charge the battery?
- Is the generator unit switched on and off by a sophisticated control system, that uses GPS, train velocity, train weight, battery level etc.?
- Can battery power be used to move the train?
- How big is that mysterious battery?
In 2010, I wrote Edinburgh to Inverness in the Cab of an HST, after taking a memorable trip.
One memory of that trip is of the skill of the driver as he adjusted the twin throttles of the power cars and used the brakes, as the train travelled up hill and down dale.
This line will be Class 800 territory and I suspect that it will be worked by two five car units working as a ten-car train.
As I think that each five-car unit will have three generator units, does this mean that the driver will have six throttles?
Control Engineering has moved on in the forty years since the InterCity 125 entered service and I suspect that like an Airline Pilot, the driver of a Class 800 train, will have little control about how power is delivered. Except probably in a supervisory role.
So on routes like the Highland Main Line, the Class 800 will come into its own, using the generator units and stored energy as appropriate.
Obviously, the less the generator unit is used the better, as this minimises noise and vibration, and cuts carbon emissions.
Other features in the train design have been disclosed.
All Class 801 Trains Have At Least One Generator Unit
All Class 801 trains have at least one GU (generator unit), so it can obviously provide hotel power and probably enough power to limp to the next station, in case of overhead line failure.
Third Rail Class 800/801 Trains Are Possible
The layout of the traction system surely makes a third rail or even a dual-voltage version of the trains possible.
After all, their first cousin; the Class 395 train is a dual voltage train.
Locomotive Haulage Is Possible
As I said, the specification is comprehensive.
The document is also forthcoming in other areas.
Train Configuration
This is said.
Trains have a unit configuration of up to 12 cars, including the ability to add or remove standardised intermediate cars and the generator units (GUs)
(generators with diesel engines) needed to operate commercial services on non-electrified lines.
So if say GWR wanted an eleven-car train, it would be possible.
Automatic Coupling And Uncoupling
This is said.
Because the coupling or uncoupling of cars in a trainset occurs during commercial service at an intermediate station, the automatic coupling device is able to perform this operation in less than 2 minutes.
This is definitely in line with Class 395 train performance.
Automatic Train Identification Function
This is said.
To simplify the rearrangement and management of train configurations, functions are provided for identifying the train (Class 800/801), for automatically determining the cars in the trainset and its total length, and for coupling and uncoupling up to 12 cars in
normal and 24 cars in rescue or emergency mode.
I suspect most modern trains can do this.
One Twelve-Car Train Can Rescue Another
See the previous extract.
Flexible Interior Layout
This is said.
The rolling stock is designed to facilitate changes to the interior layout to accommodate changes to services or to the number of cars in the train.
I suspect that was expected.
An Interim Conclusion
In answer to the question, I posed with this post, I suspect that the answer is in the affirmative.
Extra Evidence
I also found this article on the Hitachi Rail web site, which is entitled Hybrid Propulsion with a sub-title of Energy-saving hybrid propulsion system using storage–battery technology.
This is the introductory paragraph.
As a step toward producing environmentally friendly propulsion systems, Hitachi has supplied a hybrid propulsion system that combines an engine generator, motor, and storage batteries. This system provides regenerative braking which has not been previously possible on conventional diesel-powered trains, and enables increased energy savings via regenerated energy.
They list the advantages as.
- 10% improvement of fuel consumption
- 60% reduction of the hazardous substances in engine exhaust
- 30db reduction of noise in stopping at the station
They also give various links that are worth reading.
All of these pages seem to have been published in 2013.
Conclusion
I will be very surprised if Class 800/801/802 trains don’t have batteries.
Looking at the schematic of the electrical system, the energy captured will at least be used for hotel power on the train.
Will the Class 385 trains for ScotRail have similar traction system?
Hitachi Class 385 Trains, Batteries And Charging Stations
This article in the International Railway Journal is entitled JR Kyushu battery EMU to enter service in October.
This is said.
JAPAN’s Kyushu Railway Company (JR Kyushu) announced on August 24 that its pre-series Dual Energy Charge Train (Dencha) battery-assisted EMU will enter revenue service on the 11km Orio – Wakamatsu section of the Chikuho Line on October 19.
The two-car 819 series set draws power from the 20 kV ac 60Hz electrification system to feed a bank of onboard batteries, which give the train a wire-free range of up to 90km.
At least it can do 11 km. This is said about the train’s manufacture.
The 819 series is based on the existing 817 series EMU and was built by Hitachi at its plant in Kudamatsu in Yamaguchi prefecture.
Note the word Hitachi!
Hitachi call it a BEC819 train and it is one of their ubiquitous A-trains.
On the Hitachi Rail Europe web site, three new trains are mentioned.
All are A-trains and on all pages, the word battery is mentioned under power supply.
So will Scotrail’s new Class 385 trains have a battery capability?
Probably not initially!
But Hitachi have obviously been doing a lot of research into battery trains and the JR Kyushu is the first practical application.
Scotland’s rail system outside Edinburgh and Glasgow is not electrified, but it is well-known that Scotland’s Government would like more electrified services and also links to places like Leven and St. Andrews.
Both of these places, and there are probably others as well, are a few miles from a main line, that is very likely to be electrified.
So could we see a battery train charged as the JR Kyushu train on a main line, serving these branch lines on battery power?
I feel that the chance of this happening is very high.
Put a charging station, like a Railbaar at the terminal station and it could be done as soon as the train is built.
Hitachi To Power Up Before Hinckley
This is the title of a small article in the Sunday Times, which talks about Hitachi’s plans to build a new nuclear power plant at Wylfa on Anglesey.
Hitachi would build a proven commercial reactor, that could be built by 2025.
Why are we bothering to still even think about the gold-plated Franco-Chinese dead elephant at Hinckley Point?
Hitachi is a private company and have to live from good designs, technology and engineering, whereas those behind Hinckley Point are governments or their agencies.
When you consider that the last big project of Hitachi in the UK, was to build a factory at Newton Aycliffe to construct trains and it would appear that that has gone to the plans, I suspect that going for Wylfa and putting Hinckley Point out of its misery, would be a pair of decisions, that have the much lesser risk.


