Carbon-Neutral Concrete Prototype Wins €100k Architecture Prize For UK Scientists
The title of this post, is the same as that of this article on the Architect’s Journal.
Under a picture of two white-coated scientists with their protective boots on concrete samples, the story and their invention is outlined.
A pair of PhD students at Imperial College London have won a global architecture prize for devising a groundbreaking method of creating carbon-neutral concrete
Material scientists Sam Draper and Barney Shanks landed the €100,000 2022 Obel Award with their ‘simple way’ to capture carbon from industrial production processes and create an end product that can eliminate the CO₂ footprint of concrete.
The prototype technology, dubbed Seratech, takes industrial CO₂ emissions directly from flues and produces a carbon-negative cement replacement material (silica). According to the scientists, when this is used in combination with Portland cement, the carbon capture associated with producing the silica means the concrete products can be zero carbon.
One of the products, we will need in the world is concrete and if we can make it in a carbon-neutral manner, then that will surely reduce worldwide carbon emissions.
The Technology Explained
This page on the Seratech website is entitled Our Technology.
It gives this description of the technology.
Seratech has developed a process that consumes olivine and waste CO₂ from flue gases and produces two products which both have significant value in construction.
Silica is produced which can be used as a supplementary cementitious material (SCM) in concrete meaning the amount of Portland cement in the concrete can be reduced by up to 40%. As the silica comes from a process that captures CO₂ it is “carbon negative” and the concrete can become carbon neutral.
Magnesium carbonate is produced that can be used to make a range of zero carbon construction materials and consumer products, including alternatives to building blocks and plasterboard.
The aim is for humanity to be able to continue building robust cities and infrastructure, but without the climate cost of traditional cement mixes and with the Seratech technology this goal is achievable!
Note that olivine in Europe is generally mined in Norway.
Replacement Of Steel By Concrete
Could we also replace steel in some applications with concrete?
In UK Cleantech Consortium Awarded Funding For Energy Storage Technology Integrated With Floating Wind, I talked about some of ground-breaking methods used by a company called RCAM Technologies to create infrastructure using 3D printing of concrete.
If Imperial’s concrete, which is called Seratech can be 3D printed, I can see lots of applications for the technology.
So you could kill two sources of large carbon emissions with one technology.
Conclusion
I have said on this blog before, that we will have to keep or even build more gas-fired power stations, as they can be an efficient source of pure carbon dioxide, that will be needed as a feedstock to create an increasing number of agricultural and building products.
Accelerating The Delivery Of Offshore Wind Farms
It is one of Kwasi Kwarteng’s ambitions to accelerate the delivery of offshore wind farms.
In The Growth Plan 2022, these groups of wind farms are mentioned.
- Remaining Round 3 Projects
- Round 4 Projects
- Extension Projects
- Scotwind Projects
- INTOG Projects
- Floating Wind Commercialisation Projects
- Celtic Sea Projects
My thinking in this post, will probably apply to all of these groups.
These are my thoughts.
Accelerating Delivery Of A Wind Farm
This will have these positive effects.
- Electricity will be delivered earlier.
- Customers will have a more secure supply of electricity.
- The wind farm owner will start to be paid for their electricity.
- The Crown Estate will start to be paid for their leases. Although, these might start at signing.
- National Grid will be paid for the transmission of the electricity.
- An energy storage company could be paid for storing surplus electricity.
- Construction teams and engineers can move on to the next project.
- Expensive construction hardware like ship-mounted cranes will no longer be needed.
- I also suspect that the government will raise some taxes from the various companies involved.
It looks like it’ll be winners all round.
How Will Delivery Be Accelerated?
These are some thoughts.
Overall Project Time
In How Long Does It Take To Build An Offshore Wind Farm?, I came to these conclusions.
- It will take six years or less from planning consent to commissioning.
- It will take two years or less from the start of construction to commissioning.
I suspect that as we have been building offshore wind farms for some years, that it will be very difficult to reduce these times significantly.
But as some wind farms take quite a few years to progress from the initial proposal to planning consent, I suspect that improvements to the planning process may speed up the overall construction time of a wind farm.
Project And Resource Management
Good project and resource management will always help.
Better Design And Construction Methods
I always remember in the early days of North Sea Oil, being told by a very experienced project manager that construction of production platforms was accelerated by the availability of larger and more powerful cranes.
Are we approaching the design of the ultimate wind farm? I doubt it, as in the last few months, I’ve seen two very radical new designs.
In Hexicon Wins UK’s First Ever CfD Auction For Floating Offshore Wind, I show this image of one of their TwinHub turbine installations being towed into place.
The TwinHub home page has a title of The First Floating Offshore Wind Project in The Celtic Sea.
This is the description on the page.
The TwinHub offshore wind demonstration project intends to prove how Hexicon’s innovative design with two turbines on one floating foundation can further reduce the Levelized Cost of Energy (also referred to as LCoE) before large scale commercialisation. The TwinHub project is a stepping stone to help kick-start floating wind in the Celtic Sea, an area identified as a hotspot for floating wind by the UK Government. It will pave the path for larger and larger projects to help support The Crown Estates’ ambitious target of 4GW of floating wind in the Celtic Sea.
Scroll the page down and there is a fascinating short video of a pair of wind turbines in operation.
- It appears that when there is no wind, it automatically goes into a safe parked mode.
- As the wind rises, one turbine starts up.
- The second turbine starts up and the float turns so they face the wind.
It appears to be a classic example of disruptive innovation.
I have a feeling that this type of installation might have generation, assembly and cost advantages over a single turbine mounted on a single float.
RCAM Technologies are also creating interesting designs for mounting turbines and energy storage using 3D-printed concrete.
What Ts The UK Government Doing To Accelerate Projects?
This article on offshoreWIND.biz, was published in late September 2022 and is entitled BREAKING: UK Puts Massive Amount Of New Offshore Wind Capacity On Fast Track and this is the first paragraph.
The UK will speed up planning and development consent processes for projects from the recently completed, currently ongoing, and upcoming (floating) offshore wind leasing rounds to bring new energy capacity online faster and facilitate economic growth and job creation.
The article is based on what Kwasi Kwateng said on the 23rd of September about speeding up projects in the 2022 Growth Plan.
A Quick Summary Of Our Wind Energy
The article has this paragraph, which summarises our wind energy.
For the UK, which currently has around 14 GW of offshore wind capacity in operation and 8 GW under construction, the projects from the listed auction rounds could bring well beyond the targeted capacity for 2030, which was recently raised to 50 GW.
I can see the target being raised again to at least 60 GW.
UK Cleantech Consortium Awarded Funding For Energy Storage Technology Integrated With Floating Wind
The title of this post, is the same as that of this page on the UK Government’s Catapult Offshore Renewable Energy Web Site.
This is the introductory paragraph.
STORE, a UK-based cleantech consortium led by RCAM Technologies Limited, has been awarded £150,000 of funding to develop an advanced subsea energy storage technology manufactured using 3D printed concrete that could help offshore wind farms produce a steady and predictable energy output to the electricity grid.
This paragraph talks of the concept of Marine Pumped Hydro.
STORE is assessing the feasibility of integrating Marine Pumped Hydro (MPH) technology, which stores energy using hollow concrete spheres fitted with a hydraulic turbine and pump, with floating offshore wind plants in UK waters. In addition, the project advances the design of MPH systems and plans a prototype demonstration in the UK.
Note.
- The hollow concrete spheres are 3D-printed in concrete using the technology of RCAM Technologies.
- Spheres are structurally very strong.
- 3D printing of concrete is now mainstream technology and has been extensively used on the Elizabeth Line as I wrote about in The Story Behind The Concrete Panels On The Elizabeth Line.
- There is a visualisation on the Catapult web page, which shows several floating turbines, a floating sub station and several concrete hemispheres sitting on the seabed.
- The energy storage medium is sea water and air, which must be environmentally-friendly.
The technology is described in detail on this page of the STORE consortium web site.
- The spheres are fifteen metres across.
- The spheres can be installed at depths between 150 and 2000 metres.
- The system has a round-trip efficiency is up to 70%, which is similar to pumped storage hydro.
- The design life is 50 to 80 years.
I think that this system has possibilities.
This last paragraph in the Catapult web page gives a look into the future.
As well as improving the reliability and predictability of energy to the electricity grid, the project will support the cross sector transfer of UK offshore expertise and port infrastructure for use in renewable energy and create high-value UK jobs in engineering, construction, and operations and maintenance. This energy storage solution is ideally suited to coupling with floating wind plants and for powering offshore oil and gas assets from renewable energy. The 3D printed concrete also facilitates localized manufacturing and enables low cost fabrication of new and complex shapes that were previously not practical.
I also feel that if the concrete sphere energy storage can be made to successfully work, then the technology can surely be fitted to any offshore wind farm, by just adding the right number of spheres and connecting them to the offshore sub station.
The STORE Consortium
The STORE consortium has a web site, which has a heading of Innovative Subsea Energy Storage.
It describes the technology in this paragraph.
STORE is advancing a subsea energy storage technology called Marine Pumped Hydro (MPH). MPH uses large hollow concrete spheres on the seafloor to store mechanical energy in the form of pressure. MPH charges when seawater is pumped out of the spheres and releases energy to the grid when high-pressure water flows back into the spheres through a turbine. MPH features a patent-pending multi-sphere pod to increase the amount of energy stored and uses efficient 3D concrete printing to reduce manufacturing costs.
It sounds like an engineer with children, has been playing with them and their plastic toys in a bath and has had an Archimedes moment.
The project and its funding is described in this paragraph.
STORE was awarded £150,000 from the Department for Business, Energy & Industrial Strategy Longer Duration Energy Storage Demonstration (LODES) competition. Phase 1 will deliver a Feasibility Study focused on the design and analyses for the UK. Phase 2, if awarded, will design, manufacture, and operate a prototype system at TRL 6.
Note that TRL 6 is Technology Readiness Level 6 and is fully defined on this NASA web page, as having a fully functional prototype or representational model.
There is also an interesting link to the ScotWind N3 wind farm. that I wrote about in ScotWind N3 Offshore Wind Farm.
- This is an unusual floating wind farm with a floating substation.
- Technip and Loch Kishorn port are involved in both the wind farm and STORE.
- Loch Kishorn has a history of building immense concrete structures.
I wouldn’t be surprised if this wind farm would be the location of the prototype system.
Conclusion
This is a brilliant concept.
- It is the ideal energy storage system for offshore wind, as it can turn a wind farm with a variable output into one with a much more constant output.
- It can be retrofitted to existing offshore wind farms.
- It will work with both fixed and floating wind farms.
- The concrete storage spheres can be fully assembled with all their electrical gubbins on shore and towed out, before sinking in the required position.
It also looks like the Department for Business, Energy & Industrial Strategy have got involved and helped with the funding. Someone there seems to know a good idea, when they see it!
RCAM Technologies
Wouldn’t it be a good idea to have a wind turbine with built-in energy storage?
This article on Power Engineering, is entitled Five Long-Duration Energy Storage Projects Get Funding In New York.
One of the projects, from RCAM Technologies is described like this.
To develop a 3D concrete-printed marine pumped hydroelectric storage system that integrates directly with offshore wind development in support of grid resiliency and reduced reliance on fossil fuel plants to meet periods of peak electric demand.
That sounds like an offshore wind turbine with built-in energy storage, that is 3D-printed in concrete.
The RCAM Technologies web site is all about 3D-printed concrete.
- It looks like they can build taller wind farm towers, than you can make with steel.
- It appears offshore wind turbine tower with integrated foundations can be built on-site.
- Material can be 100 % locally-sourced.
- The next step could be to build some form of pumped storage into the tower.
- They are experimenting with storing energy as pressure in 3D-printed concrete spheres. The New York grant will help fund this.
- High Speed Two is using 3D-printing of concrete, as I wrote about in HS2 Utilising UK-First Pioneering 3D Concrete Printing On Project.
The company has offices in Colorado, California and Edinburgh.
Conclusion
This technology could be on the right track. Read their web site.
The Anonymous Widower 