Battery-Electric Power Rides The Rails
The title of this post, is the same as that of this article on Power Progress.
These two introductory paragraphs, outline the project.
In late October 2023, transportation solution provider Wabtec and its launch customer Roy Hill, an Australia-based iron ore mining company, celebrated the debut of the FLXdrive locomotive – a production model unit that Wabtec described as the “world’s first 100% battery-powered, heavy-haul locomotive for mainline service.”
The debut was the culmination of more than a decade of R&D that started at a time when battery technology and density were far more limited. Rogerio Mendonca, president, Freight Equipment, Wabtec, labeled the company’s earliest project as “more of a science pilot than anything else.”
I feel that this conversion of a diesel locomotive to a 7MWh battery-electric locomotive will be a significant milestone in freight haulage.
In the UK, we have 480 Class 66 locomotives.
Not all are used for heavy freight and you regularly see a single locomotive hauling a load that a lowered-powered battery electric locomotive could handle.
I suspect that if Roy Hill find this a capable locomotive, that we’ll see some Class 66 locomotives converted to battery-electric operation.
The article is well worth a full read.
Wabtec And Roy Hill Unveil The First FLXdrive Battery Locomotive
The title of this post, is the same as that of this press release from Wabtec.
This is the sub-heading.
World’s first 100% battery-powered, heavy-haul freight locomotive for mainline service
This is the first three paragraphs.
Wabtec and its launch customer, Roy Hill, a leading iron ore miner majority owned by Australia’s most successful private company, Hancock Prospecting, have celebrated the debut of the FLXdrive battery locomotive, the world’s first 100% battery-powered, heavy-haul locomotive for mainline service. The ceremony unveiled the unique, striking pink-colored locomotive at Wabtec’s design and development center in Pennsylvania in front of employees, customer executives, and government and community officials.
“This FLXdrive locomotive represents a major step in the journey to a low-to-zero-emission future in the rail industry,” said Rafael Santana, President & CEO of Wabtec. “The FLXdrive is driven from within by our battery technology and the innovative spirit of our employees. Roy Hill is an ideal customer to partner with given their leadership and excellent operational record.”
Roy Hill’s FLXdrive battery-electric locomotive will feature an energy capacity of 7 megawatt hours (MWh). Based on the route and company’s rail operations, the FLXdrive is anticipated to provide a double-digit percentage reduction in fuel costs and emissions per train. Once Wabtec completes the final battery installations and track testing, the locomotive will begin its 17,000-kilometer (10,500-mile) journey in 2024 for delivery to its new home in the Pilbara region of Western Australia, one of the world’s premier mining precincts.
These further two paragraphs outline the operation of the locomotive.
The FLXdrive locomotive represents not only a first for the Pilbara, but a first for the mining industry. The technological smarts that have gone into the development of the loco makes it well suited for our rail network. By using regenerative braking, it will charge its battery on the 344 kilometer (214 mile) downhill run from our mine to port facility and use that stored energy to return to the mine, starting the cycle all over again. This will not only enable us to realise energy efficiencies but also lower operating costs.”
Today, Roy Hill uses four Wabtec ES44ACi “Evolution Series” diesel-electric locomotives in a consist to pull trains that are typically 2,700 meters (1.6 miles) in length carrying more than 33,000 tonnes of iron ore. The addition of the FLXdrive will form a hybrid locomotive consist with Wabtec diesel-electric locomotives, and recharge during the trip through regenerative braking. The FLXdrive manages the overall train energy flow and distribution through its state-of-the-art energy management software. It is also designed with a unique battery thermal management system using liquid cooling to withstand the Pilbara heat, where temperatures can reach 55°C (130°F).
I have some thoughts.
Could Class 66 Locomotives Be Converted Into Battery-Electric Locomotives?
I answered this question fully in Could Class 66 Locomotives Be Converted Into Battery-Electric Locomotives? a couple of years ago and came to this conclusion.
I am not a lover of the smelly, noisy and polluting diesel Class 66 locomotives, but it does look it could be possible to convert some into battery-electric locomotives.
I wouldn’t be surprised to see Wabtec convert some Class 66 locomotives into battery-electric locomotives.
I also believe, that conversion of Class 66 locomotives to battery-electric operation could be the most affordable way to help decarbonise rail freight.
Note.
- Class 68 locomotives could probably also be converted.
- The battery-electric locomotives would either be used singly or in conjunction with diesel-electric locomotives as Roy Hill propose to do.
After the launch of Wabtec’s first production locomotive, I wouldn’t be surprised to find that some of the UK’s freight operators are talking to Wabtec.
Could A Battery-Electric Class 66 locomotive Work With An Electric Locomotive?
This picture shows, what could be an experiment by Freightliner at Shenfield.
Unfortunately, I didn’t have a chance to ask the driver, if the Class 66 locomotive was running dead-in-train or helping the Class 90 locomotive with a very heavy load.
The picture shows, that the electric and diesel locomotives can work together, at the front of a train.
Consider.
- The battery-electric locomotive would be used, where there is no electrification.
- The battery-electric locomotive could be charged by the electric locomotive or regenerative braking.
It could be an interesting way to handle some freight routes in the UK.
Wabtec Signs $600M MoU With Kazakhstan Railway Company
The title of this post, is the same as that of this article on Seeking Alpha.
This is the introductory paragraph.
Wabtec announced Tuesday signing of a $600M memorandum of understanding with Kazakhstan Temir Zholy for 150 FLXdriveTM battery-electric shunters and modernization work to transform the mainline fleet into NextFuelTM liquid natural gas-powered (LNG) locomotives.
Note.
- It is for 150 shunting locomotives, which is not a small number.
- A lot of the work will be done in Kazakhstan.
- Wabtec certainly seem to be getting their FLXdrive technology about.
- Obviously LNG locomotives must be a good route to reduce carbon emissions for diesel locomotives.
- The Kazahks seem pleased with the deal for economic and decarbonisation reasons.
But what surprises me about this deal, is that it has not gone to Russia. Does this say something about Putin’s lack of friends.
Fortescue Unveils World-First Electric Train Using Gravity To Recharge
The title of this post, is the same as that of this article on InnovateAus.
These two paragraphs summarise the project.
Fortescue has announced the development of an electric train that recharges itself using gravity, as the Australian resources giant finalises its acquisition of UK-based Williams Advanced Engineering.
Fortescue is dedicating $50 million, in partnership with Williams Advanced Engineering (WAE), for research and development on the Infinity Train, which fully recharges its battery using gravitational energy when it descends.
Note.
- Most of Australia’s iron ore is mined in the Pilbara region of Western Australia.
- There are at least four railways in Pilbara leading to the coast.
- As the mines are higher than the coast, the heavily loaded trains will be going downhill, whereas the empties will be going uphill.
- There would certainly appear to be scope for charging going to the coast and coming back on a full battery with the empties.
- 94 % of Australia’s iron ore exports are transported by train from Pilbara to the coast.
There are hundreds of locomotives used for transportation of Iron ore from Pilbara to the coast.
Will Williams Convert Existing Locomotives?
I suspect they will as this is route that Wabtec is taking with their FLXdrive locomotives.
Will Williams Convert Locomotives For Other Pilbara Companies?
I suspect what Andrew Twiggy Forest wants he gets.
Could Williams Convert Other Diesel Electric Locomotives
I suspect they could and I wouldn’t rule out seeing a battery-electric Class 66 locomotive.
I laid out my thoughts in Could Class 66 Locomotives Be Converted Into Battery-Electric Locomotives?.
Union Pacific Railroad Makes Largest Investment In Wabtec’s FLXdrive Battery-Electric Locomotive
The title of this post, is the same as that of this press release from Union Pacific.
This is the first three paragraphs.
Union Pacific Railroad (NYSE: UNP) today announced the purchase of 10 FLXdrive battery-electric locomotives from Wabtec Corporation (NYSE: WAB). The order, which marks the largest investment in battery technology by a North American railroad, will upgrade Union Pacific’s rail yard infrastructure and support its commitment to significantly reduce greenhouse gas emissions.
“As an industry leader, Union Pacific is pioneering a major application of battery power in its rail yards,” said Rafael Santana, President and CEO for Wabtec. “Battery power is an ideal solution to reduce the environmental impact and costs of yard operations. Using the FLXdrive in the rail yard can significantly improve local air quality, as well as reduce noise by up to 70% for neighboring communities.”
The approximately 2.5-MWh locomotives are each powered solely by 7,000 battery cells, providing Union Pacific a zero-emission solution for its yard operations. The 10 FLXdrives will enable the railroad to eliminate 4,000 tons of carbon annually from its rail yards, the equivalent of removing 800 cars from the highway. The new locomotives will be manufactured in the United States with the first units being delivered to Union Pacific in late 2023.
It would appear that the major use will be in their rail yards.
There is also this second press release from Union Pacific, which is entitled Union Pacific Railroad To Assemble World’s Largest Carrier-Owned Battery-Electric Locomotive Fleet.
This is the first paragraph.
Union Pacific Railroad (NYSE: UNP) today announced plans to purchase 20 battery-electric locomotives for testing in yard operations. The combined purchases and upgrades to yard infrastructure are expected to exceed $100 million, representing the largest investment in battery-electric technology by a U.S. Class I railroad. The locomotives will be acquired from Progress Rail, a Caterpillar company, and Wabtec Corporation (NYSE:WAB), two companies at the forefront of locomotive innovation, and will be the world’s largest carrier-owned battery-electric locomotive fleet in freight service.
The press release also says that Union Pacific will be netzero by 2050.
Conclusion
All of this action in the United States and Australia with battery-electric locomotives, from two manufacturers; Progress Rail and Wabtec, leads me to the conclusion, that proposals to create battery-electric locomotives from Class 66 or Class 68 locomotives in the UK, will soon be being discussed by the owners of the locomotives and Wabtec and Stadler.
BHP To Trial Battery Locos On Pilbara Iron Ore Network
The title of this post, is the same as that of this article on Railway Gazette.
The article summarised all the battery-electric locomotives ordered to bring the iron ore to the coast by mining companies; BHP, Fortescue, Rio Tinto and Roy Hill.
The article indicates some of the innovative operations that will be tried. This is a sentence from the article.
A key element will be to assess the potential for capturing regenerated braking energy on the loaded downhill runs, and storing it to power empty trains back uphill to the mines.
I would hope that the South Wales Metro, the Buxton branch and the East Kilbride branch will use similar energy conservation techniques.
The Future Of The Class 68 Locomotives
This post has been brought on by the comments to two posts I have written today.
- Direct Rail Services Disposes Of Heritage Locomotives
- Suppliers Sought For New Bi-Mode Locomotives For TransPennine Express And Great Western Railway
Both Direct Rail Services and TransPennine Express are major users of Class 68 locomotives, with each having a fleet of fourteen locomotives.
In addition, Chiltern Railways has a smaller fleet of six locomotives.
- Direct Rail Services use their locomotives for various passenger and freight duties, including the important one of moving nuclear material around the country.
- TransPennine Express use their locomotives on their passenger services across the North of England.
- Chiltern Railways use their locomotives on their passenger services between London and Birmingham and sometimes Oxford.
The design was a bespoke one by Stadler for Direct Rail Services and the first one entered service in 2014.
The picture shows one of TransPennine’s Class 68 locomotives at Scarborough. As the picture shows, they are a smart and purposeful-looking locomotive, that wouldn’t look out of place in the right livery on the front of the Royal Train.
It has some good features.
- It is a 100 mph locomotive.
- It seems to be well-liked by operators.
- It can haul both passenger and freight trains.
- It can act as a Thunderbird or rescue locomotive.
But they have three problems; emissions, noise and diesel.
This is from Wikipedia.
The locomotive’s propulsion system is compliant with Stage III A of the European emission standards, but not the more stringent Stage III B requirements.
But noise is a another problem and this has caused council action in Scarborough.
More important than emissions or noise, is the fact, that the locomotive is diesel-powered, so the fleet will probably have to be retired from the railway, at a time, when there is still useful life left in the locomotives.
The Class 68 locomotive is a member of the Stadler Eurolight family, of which there are three versions.
All follow similar design principles, differing mainly in dimensions, with Spain, Taiwan and the UK ordering upwards of twenty-thirty locomotives.
The UKLight branch of the family has two other members.
The Class 88 locomotive is an electro-diesel version of the Class 68 locomotive and the development of the design is described in this extract from the Class 88 locomotive’s Wikipedia entry.
Amid the fulfillment of DRS’ order for the Class 68, Stadler’s team proposed the development of a dual-mode locomotive that could be alternatively powered by an onboard diesel engine or via electricity supplied from overhead lines (OHLE). Having been impressed by the concept, DRS opted to place an order for ten Class 88s during September 2013. Having been developed alongside the Class 68, considerable similarities are shared between the two locomotives, amounting to roughly 70 percent of all components being shared.
According to Wikipedia, the type had a smooth entry into service.
The Class 93 locomotive will be the next development of the UKLight branch of the family, when it is delivered in 2023.
It will be a tri-mode locomotive, that will be capable of being powered by 25 KVAC overhead electrification, an onboard diesel engine and batteries.
It will be a 110 mph locomotive.
It can haul both passenger and freight trains.
Rail Operations Group have ordered 30 locomotives.
This is the first paragraph of the section in Wikipedia called Specification.
The Class 93 locomotive has been developed to satisfy a requirement for a fast freight locomotive that uses electric power while under the wires, but is also capable of self-powered operations. Accordingly, it is capable of running on diesel engines, from overhead wires, or from its onboard batteries. These batteries, which occupy the space used for the braking resistors in the Class 88, are charged via the onboard transformer or regenerative braking; when the batteries are fully charged, the locomotive only has its friction brakes available. The diesel engine is a six-cylinder Caterpillar C32 turbocharged power unit, rated at 900 kW, conforming with the EU97/68 stage V emission standard. The batteries units are made of Lithium Titanate Oxide and use a liquid cooling solution, enabling rapid charge and discharge.
It is a truly agnostic locomotive, that can take its power from anywhere.
The last paragraph of the specification compares the locomotive to the Class 66 locomotive.
In comparison with the Class 66, the Class 93 can outperform it in various metrics. In addition to a higher top speed, the locomotive possesses greater acceleration and far lower operating costs, consuming only a third of the fuel of a Class 66 along with lower track access charges due to its lower weight. ROG has postulated that it presents a superior business case, particularly for intermodal rail freight operations, while also being better suited for mixed-traffic operations as well. Each locomotive has a reported rough cost of £4 million.
It is no ordinary locomotive and it will change rail freight operations in the UK.
I have a feeling that the Class 93 locomotive could be a lower-carbon replacement for the Class 68 locomotive.
But I also believe that what Stadler have learned in the development of the Class 93 locomotive can be applied to the Class 68 locomotive to convert them into zero-carbon locomotives.
It may be just a matter of throwing out the diesel engine and the related gubbins and replacing them with a large battery. This process seems to have worked with Wabtec’s conversion of diesel locomotives to FLXdrive battery-electric locomotives.
Penmaenmawr Quarry Rail Terminal Opens
The title of this post, is the same as that of this article on Railway Gazette.
These are the first two paragraphs.
Hanson has reopened its Penmaenmawr railhead in north Wales, as part of its strategy to reduce vehicle movements and associated CO2 emissions.
The quarrying company has spent £300 000 refurbishing the facility, including upgrades to the railhead conveyor which was last used in 2012. The first trial service was operated by GB Railfreight and transported stone to the Tuebrook depot near Liverpool to test the equipment and uncover any operational issues within the quarry and at the railhead.
The aim is to one one train per week between North Wales and North West England.
This Google Map shows the Penmaenmawr railhead.
Note.
- Penmaenmawr station is in the top right corner of the map.
- The railhead is in the bottom-left corner of the map.
- The North Wales Expressway is between the railway and the beach.
There is a conveyor leading to the South and this second Google Map shows the vast quarry complex.
Penmaenmawr station is in the top right corner of the map.
It does appear to me, that this is a good move by Hanson.
- If the quarry can be worked economically, it is surely worthwhile exploiting.
- Opening new quarries, is generally not an easy process.
- Even using diesel locomotives on the aggregate trains, probably saves carbon compared to trucks.
- Closing the quarry would probably not be good for the area.
- They only want to run one train per week.
- I wonder, if the train goes through the Halton Curve that opened a couple of years ago.
- Penmaenmawr and Tuebrook Sidings are a route of about eighty miles.
But I think in the future it could be a very good move, as at least one of three things will happen.
- The North Wales Coast Line will be electrified.
- Someone will develop a hydrogen-electric freight locomotive.
- Wabtec will develop their battery-electric locomotive for the UK with a UK-sized FLXdrive battery.
All possibilities will help Hanson lower the carbon footprint of the route.
Given too, that Hanson will probably decarbonise their quarrying operations by using hydrogen-powered equipment, it should be possible to arrange a hydrogen supply at Penmaenmawr.
Wabtec’s 100% Electric Locomotive Trickle Suddenly Becomes International Flood
The title of this post, is the same as that of this article on Clean Technica.
This is the introductory paragraph.
Whelp, that was fast. The locomotive manufacturer Wabtec lit up the Intertubes last November when it debuted the new FLXdrive 100% electric locomotive in Pennsylvania, but that was just the beginning. The company has nailed down two clients in Australia for its carbon-free choo-choo while also locking in a spot on the new Europe’s Rail Joint Undertaking, which aims to green up railway systems throughout Europe.
It certainly has been quick.
Usually, only in times of war, do things go that fast.
But you could argue that climate change is as big a threat to the world than China, Iran, North Korea or Russia.
BHP Joins The Party On Electric Rail
The title of this post, is the same as that of this article on Australian Mining.
This is the introductory paragraph.
BHP will add four battery-electric locomotives to its Western Australian rail network, becoming the fourth major miner to improve rail decarbonisation efforts in Australia since mid-December.
These are some details of the locomotives.
- Two are from Progress Rail and two are from Wabtec.
- The locomotives have 14.5 MWh batteries.
- The locomotives will be delivered by 2023.
BHP will also investigate the use of regenerative braking using the topography of the rail route.
With four companies going electric, it does seem that Australian mining, is very much driving the move to battery-electric heavy-haul freight.
Considering, that Wabtec only formally launched the FLXdrive concept in Pittsburgh in September last year, which I wrote about in FLXdrive ‘Electrifies’ Pittsburgh, that would appear to have been good going.
The Anonymous Widower 