The Mathematics Of Blending Twenty Percent Of Hydrogen Into The UK Gas Grid
HyDeploy is a project, that is investigating blending hydrogen into the UK’s natural gas supply to reduce the amount of carbon dioxide produced by the burning of natural gas in power stations, industrial processes and in our homes and other buildings.
To find out more about the project, visit the HyDeploy web site.
This is a paragraph from this page on the HyDeploy web site, which describes the current progress of the project.
HyDeploy is progressing well. The HSE gave the go ahead for a live demonstration, at Keele University, of blended hydrogen and natural gas which began in Autumn 2019 and completed in Spring 2021. The HSE are satisfied that the blend of gas will be as safe as the gas we all currently use. The hydrogen content will be up to 20% and has so far reached 15%.
Note that HSE is the Health and Safety Executive, who are closely involved.
HyDeploy has now moved on to Phase 2 in the North East.
For our North East demonstration, we have contacted everyone who will be involved in that demonstration – more than 650 homes – and arranged for our engineers to carry out Gas Safe checks on their gas appliances and gather information on the range of appliances in the demonstration area. The Gas Safe checks were free of charge. Almost 90% of those homes have engaged with us.
What would be the effects of 20 % of hydrogen blended into natural gas?
Will current boilers, cookers and other gas-powered devices work on a blend of hydrogen and natural gas?
This is one for the scientists and it is one of the objectives of the HyDeploy trial to understand how every use of gas performs if instead of natural gas, the fuel is a mixture of eighty percent natural gas and twenty percent hydrogen.
I will assume that these problems are solvable.
I am not just hoping, but I can remember in the early 1970s, when our elderly gas cooker was successfully converted from town gas, which was typically a mixture of hydrogen (50%), methane (35%),carbon monoxide (10 %) and ethylene (5%), to natural gas, as North Sea gas started to flow.
This document from the UK government is entitled Fuels: Natural Gas, which contains a section entitled Material Properties Relevant To Use, where this is said.
Natural gas is a combustible gas that is a mixture of simple hydrocarbon compounds. It contains primarily methane, along with small amounts of ethane, butane, pentane, and propane. Natural gas does not contain carbon monoxide. The by-products of burning natural gas are primarily carbon dioxide and water vapour. Natural gas is colourless, tasteless and odourless. Because it is odourless, an odorant (80% tertiarybutyl mercaptan, 20% dimethyl sulphide) is added to the gas, to give the gas a distinctive smell. Other beneficial properties of natural gas are a high ignition temperature and a
narrow flammability range, meaning natural gas will ignite at temperatures above 593°degrees and burn at a mix of 4 – 15% volume in air (St. Lawrence Gas, 2015)
As ethane (C2H6), butane (C4H10), pentane (C5H12) and propane (C3H8) are all similar simple hydrocarbons to methane, which burn to produce carbon dioxide and water, I will assume in this analysis, that natural gas is all methane (CH4).
It is reasonable to assume, that currently we use a fuel which is equivalent to 100 % methane and that in the future we could use 80 % methane and 20 % hydrogen. Also in the past, we used to use a fuel, that was 50 % hydrogen and 35 % methane. The carbon monoxide is a poison, so I’ll ignore it, but ethylene (C2H4) is another of those simple hydrocarbons, which burn to release just carbon dioxide and water.
So if we were able to go from town to natural gas fifty years ago, by just adjusting gas equipment, surely we can go partly the other way in the Twenty-First Century.
I can certainly see the UK gas supply containing twenty percent hydrogen, but wouldn’t be surprised to see a higher level of hydrogen in the future.
How Much Hydrogen Needs To Be Added?
This page on worldodometer says this about UK gas consumption.
The United Kingdom consumes 2,795,569 million cubic feet (MMcf) of natural gas per year as of the year 2017.
I will now calculate the weight of hydrogen needed to be added.
- 2,795,569 million cubic feet converts to 79161.69851 million cubic metres.
- I will round that to 79161.7 million cubic metres.
- Twenty percent is 15832.34 million cubic metres.
- A cubic metre of hydrogen weighs 0.082 Kg, which gives that in a year 1,298.25188 million kilograms will need to be added to the UK gas supply.
This is 1,298,251.88 tonnes per year, 3,556.85 tonnes per day or 148.2 tonnes per hour.
How Much Electricity Is Needed To Create This Amount Of Hydrogen?
In Can The UK Have A Capacity To Create Five GW Of Green Hydrogen?, I said the following.
Ryze Hydrogen are building the Herne Bay electrolyser.
- It will consume 23 MW of solar and wind power.
- It will produce ten tonnes of hydrogen per day.
The electrolyser will consume 552 MWh to produce ten tonnes of hydrogen, so creating one tonne of hydrogen needs 55.2 MWh of electricity.
To create 148.2 tonnes per hour of hydrogen would need 8,180.64 MW of electricity or just under 8.2 GW.
How Much Carbon Dioxide Would Be Saved?
This page on the Engineering Toolbox is entitled Combustion Of Fuels – Carbon Dioxide Emission and it gives a list of how much carbon dioxide is emitted, when a fuel is burned.
For each Kg of these fuels, the following Kg of carbon dioxide will be released on combustion.
- Methane – 2.75
- Gasoline – 3.30
- Kerosene – 3.00
- Diesel – 3.15
- Bituminous coal – 2.38
- Lignite 1.10
- Wood – 1.83
Engineering Toolbox seems a very useful web site.
I will now calculate how much carbon dioxide would be saved.
- In 2017, UK methane consumption was 79161.7 million cubic metres.
- One cubic metre of methane weighs 0.554 Kg.
- The total weight of methane used is 43,855,581.8 tonnes.
- Multiplying by 2.75 shows that 120,602,849.95 tonnes of carbon dioxide will be produced.
As twenty percent will be replaced by hydrogen, carbon dioxide emission savings will be 24,120,569.99 tonnes.
That seems a good saving, from a small country like the UK.
The UK would also reduce natural gas consumption by twenty percent or 15832.34 million cubic metres per year.
How many other countries with good renewable and zero-carbon electricity resources like Australia, Chile, Denmark, France, Iceland, Ireland, Jordan, Morocco, Norway, Sweden and the United States will take this route, as it seems a good way to save large amounts of carbon?
There is also the collateral benefit, that countries with a good supply of hydrogen can use hydrogen to decarbonise the heavy transport sectors of rail, road and sea freight transport.
The big winners would appear to be those companies like ITM Power, who manufacture electrolysers and those companies like Fortescue Future Industries, who are prospecting, developing and promoting the hydrogen resources of the planet.
The losers will be countries, who are reliant on importing large amounts of gas and other fossil fuels, who don’t have access to large amounts of renewable energy like geothermal, hydro, nuclear, solar and wind.
Germany’s energy policy of no nuclear, more coal and Russian gas seems to have been a mistake.
But I’m sure, if Olaf Sholz talked nicely to Boris, there is a deal to be made.
- German utilities have already arranged to fund BP’s move into wind farms in Morecambe Bay and the North Sea.
- Norfolk’s gas terminal at Bacton is less than three hundred miles from Germany’s new hydrogen terminal at Wilhelmshaven.
The biggest loser could be Vlad the Poisoner.
BHP To Trial Battery Locos On Pilbara Iron Ore Network
The title of this post, is the same as that of this article on Railway Gazette.
The article summarised all the battery-electric locomotives ordered to bring the iron ore to the coast by mining companies; BHP, Fortescue, Rio Tinto and Roy Hill.
The article indicates some of the innovative operations that will be tried. This is a sentence from the article.
A key element will be to assess the potential for capturing regenerated braking energy on the loaded downhill runs, and storing it to power empty trains back uphill to the mines.
I would hope that the South Wales Metro, the Buxton branch and the East Kilbride branch will use similar energy conservation techniques.
Fortescue Buys Williams Engineering In Major Push Into High Performance Batteries
The title of this post, is the same as that of this article on Renew Economy.
This is the opening paragraph.
Fortescue Future Industries has made its first major push into battery storage and high performance batteries with the $A310 million purchase of Williams Advanced Engineering (WAE), the offshoot of the Formula 1 specialists Williams Grand Prix Engineering.
Andrew Forrest certainly has a wide-ranging plan.
This article on Railway Gazette is entitled Formula 1 Technology Company To Support Development Of Battery Train, was published later and gives more details.
This is the first paragraph.
Fortescue Metals Group’s green technology division Fortescue Future Industries is developing what it says is a ‘world leading’ battery electric train concept.
It will be interesting to see what technologies are at the heart of the ‘world leading’ concept.
If you are controlling a complex chemical or nuclear plant, you will often have a model of the plant inside the control system, so that the operating strategy can be consistently optimised.
I wouldn’t be surprised to see techniques like this and other advanced techniques be used to reduce the carbon footprint of rail transportation of iron ore and other minerals.
Perhaps, the ideal power for one of these heavy haul trains would consist of a master battery-electric locomotive up front with the crew, assisted by up to three hydrogen-, diesel- or battery-powered slaves.
- All braking would be regenerative to battery.
- Power would be called for from the slave locomotives as required.
- Modelling would determine, if some sections needed electrification to charge the batteries.
I suspect there are opportunities to optimise round trips, as returning the empties will surely need less power.
Aviva To Eject Company Directors If Climate Goals Are Not Met
The title of this post is the same as that of this article in The Sunday Times.
Increasingly, I am seeing company boards taking decisions, that will cut their company’s carbon footprint.
Only yesterday, I wrote Suppliers Sought For New Bi-Mode Locomotives For TransPennine Express And Great Western Railway, which was about First Group’s moves to decarbonise some of their locomotive-hauled trains.
I have also written about BHP, BP, Fortescue, Go-Ahead and Rio-Tinto taking action to decarbonise.
It does seem that some company boards are following Aviva’s guidance, but then it is in the directors own interest.
Many directors of large companies own shares and in a big public company, these are publicly traded.
I would suspect, that if a company board, do the right thing in terms of decarbonisation, that the share price will rise.
So by following the accepted climate science, they are actually helping themselves.
If they don’t believe that, then aggressive shareholders from Norwich will punish them.
Fortescue’s Forrest Says German Hydrogen Deal Is Just The Start
The title of this post, is the same as that of this article on Reuters.
This is the opening paragraph.
Australian miner Fortescue Metals’ (FMG.AX) newly-announced deal to supply green hydrogen to Germany is just the start as the rest of the world will catch up with Europe’s lead, Fortescue’s chairman told a Berlin industry conference on Monday.
I very much agree with Andrew “Twiggy” Forrest, as if countries are serious about commitments to fight global warming, there will be a big rush for hydrogen, so that countries can decarbonise their chemical, steel and other industries.
Some countries like Australia, Canada, Denmark, Norway, Spain, Sweden, The Netherlands, the UK and the US will be fine, but others will struggle.
Germany seems to be taking action by buying up supplies from everywhere they can.
Fortescue Making Plans To Test ‘Green’ Locomotives At Rail Operations In 2022
The title of this post, is the same as that of this article on International Mining.
This is the first two paragraphs.
The decarbonisation of Fortescue Metals Group’s (Fortescue) locomotive fleet is ramping up with the arrival of two additional locomotives at Fortescue Future Industries’ (FFI) research and development facility in Perth, Western Australia.
The two four-stroke locomotives will undergo further testing on the new fuel system, joining the first two-stroke locomotive which underwent testing earlier this year.
FFI aim to test the locomotives in 2022.
Reading the International Mining article reveals an interesting philosophy for decarbonisation.
FFI have set up a Green Team and it appears that they have a free rein to stick their noses into any decarbonisation issue in Fortescue Metals Group’s business.
I know it is a technique that works from personal experience.
When I worked for ICI Plastics Division in the early 1970s, I was in their Computer Techniques Section. The section had been setup by the Divisional Board to see if these new-fangled computers had a use in the running and development of the business outside of the company’s billing and accountancy.
We had a right to stick our noses anywhere.
It certainly gave me a wonderful apprenticeship into how to apply computers to diverse and difficult problems.
Andrew Forrest, AGL Partner To Explore Hydrogen Option For Hunter Valley Coal Plants
The title of this post, is the same as that of this article on abc.
This is the first paragraph.
Mining billionaire Andrew Forrest said hydrogen would eventually “dwarf” the coal industry as he announced plans to develop a green hydrogen hub in the New South Wales Hunter Valley.
I wish Forrest well with this venture, because if he makes a success of it, it could form a model for lots of other places in the world.
He’s certainly a man on a mission.
Australian Mining Giant Looks To Canada For Green Hydrogen Projects
The title of this post, is the same as that of this article on the Globe And Mail.
These are the first two paragraphs.
An Australian mining giant has signed agreements with three Canadian Indigenous nations to determine the viability of building green hydrogen projects as the company attempts to reinvent itself as a supplier of clean renewable energy.
Fortescue Future Industries (FFI) sees Canada as potentially one of the largest sources of renewable energy in the world and is hoping to develop multiple large-scale green energy projects here.
The article indicates quite a lot about the future direction of FFI.
I certainly think the company is going the right way.
Could Universal Hydrogen’s Concept Create A Hydrogen-Powered Single-Aisle Airliner?
Universal Hydrogen are making some of what I would consider the right moves.
Hydrogen Supply
Universal Hydrogen have signed a supply contract with Fortescue Future Industries for the supply of green hydrogen.
The deal is described in this press release on the FFI web site, which is entitled FFI And Universal Hydrogen Join Forces To Decarbonise Aviation.
Collaboration With Airbus
There is an article on BusinessWire, which is entitled Universal Hydrogen Announces New Engineering Development Center Located In Toulouse, France, The Heart of European Aviation.
Toulouse is the home of Airbus.
The Capsule Concept
The capsule concept could be universal.
These are widths of various planes and trains.
- De Havilland Canada Dash 8-400 – 2.52 metres – Internal
- Airbus ATR 72 – 2.57 metres- Internal
- Airbus A320neo – 3.7 metres – Internal
- Boeing 737 – 3.53 metres – Internal
- Class 800 train – 2.7 metres – External
- Class 66 locomotive – 2.65 metres – External
I suspect that if the design is correct, then one size of capsule can be made to fit a variety of applications.
Application To Regional Aviation
I discussed this in Flybe Appears To Be On The Way Back.
I believe that De Havilland Canada Dash 8s and Airbus ATR 72s could be converted to hydrogen.
Road Transport
Surely, the capsules would be too big for road transport in the UK and many other countries.
But they would probably be ideal to deliver hydrogen to bus and truck depots and filling stations for hydrogen vehicles. They would just be plugged in and then could start dispensing the fuel.
Decarbonation Of Diesel Locomotives
Consider.
- The cross-section of a diesel locomotive even in the UK, is larger than that of a regional airliner.
- Most of the space in the body of a diesel locomotive is taken up by a large diesel engine.
- Fuel ells or a small gas turbine could be small compared to the diesel engine.
- Most existing diesel locomotives have electric transmissions.
I believe that many diesel-electric locomotives could be converted to hydrogen power and some could use Universal Hydrogen’s capsules.
Zero-Carbon Backup Generators
Many pieces of important infrastructure, like data centres, hospitals and large railway stations have backup generators.
Universal Hydrogen’s capsules could provide hydrogen for zero-carbon backup generators.
Universal Hydrogen’s Ideas For Single-Aisle Airliners
In the Product page on the Universal Hydrogen web site, there is a section, which is entitled Single Aisle / Narrowbody, where this is the first two sentences.
The majority of aviation emissions are produced by the single aisle (also known as narrowbody) fleet, dominated by the Boeing 737 and Airbus A320 families of aircraft. Both Boeing and Airbus are likely to develop a replacement for these venerable models for entry into service in the mid 2030s.
Alongside the text is this graphic, which compares various airliners.
Universal Hydrogen are proposing that Airbus stretch the A321, so that hydrogen capsules can be fitted in the rear of the fuselage, so that the aircraft has similar proportions to the Boeing 757.
Read the full text on the Product page of the Universal Hydrogen web site.
I can see that if they could prove the concept with the Regional Airliner, they could develop the two concepts shown in the graphic.
Conclusion
This is a simple, but very exciting project.
Flybe Appears To Be On The Way Back
I was alerted to the relaunch of the Flybe airline being a serious proposition by this article on the Birmingham Mail, which is entitled Watch As First Of 32 New Flybe Planes Lands At Birmingham Airport.
These are the first two paragraphs.
The first of Flybe’s more eco-friendly planes has landed in Birmingham ready for the launch of the airline’s new city HQ.
Part of a planned 32-aircraft fleet, the De Havilland Canada Dash 8-400 turboprop touched down on the runway at Birmingham Airport on Friday.
The new Flybe will be based at Birmingham Airport and will have a fleet consisting of thirty-two De Havilland Canada Dash 8-400 aircraft.
The De Havilland Canada Dash 8-400
Note these facts about the aircraft.
- According to Wikipedia, 645 aircraft have been ordered, with 587 having been delivered.
- Different variants can handle between 40 and 80 passengers.
- All aircraft delivered since 1996 are dubbed Q-Series and have active noise and vibration suppression, which is designed to improve the cabin ambience.
- A Dash 8-400 is also called a Q400.
But the most interesting development of the Dash 8 aircraft, is that developments are underway, so that the aircraft will be able to be powered by hydrogen.
Universal Hydrogen And A Hydrogen-Powered Q400
This article on Future Flight is entitled Universal Assembles Hydrogen Aircraft Conversion Team In Washington State.
This is the first two paragraphs.
Universal Hydrogen and its hydrogen fuel cell partner Plug Power are joining forces with electric motor specialists MagniX and AeroTec to set up a Hydrogen Aviation Test and Service Center at Grant County International Airport in Moses Lake, Washington. The partners will use the new facility to convert a Dash 8 regional airliner to hydrogen propulsion in time to start commercial operations in 2025. Flight testing is due to begin in 2022.
The new hydrogen powertrain will consist of an electric propulsion unit (EPU) developed by MagniX and fuel cells provided by Plug Power, which has extensive experience converting trucks to hydrogen. Seattle-based AeroTec will take the lead on converting the Dash 8s to hydrogen propulsion, conducting flight tests, and arranging for certification under FAA supplemental type certificates. The system installation work will be conducted at the Moses Lake facility.
This paragraph gives details of the design.
The hydrogen-powered Dash 8 aircraft, which carry between 41 and 60 passengers, will be able to operate on routes of up to around 625 miles. Universal Hydrogen’s plan calls for the fuel to be delivered directly to aircraft in capsules that are installed in a compartment at the rear of the fuselage.
These are my thoughts on the design.
Power Required
Wikipedia says this about the engines of the Dash 8-400 (Q400).
The Series 400 uses Pratt & Whitney Canada PW150A engines rated at 4,850 shp (3,620 kW).
This means that the aircraft will need fuel cells capable of delivering over 7 MW.
This data sheet on the Plug Power web site, says that the company has fuel cells up to 125 KW, which weigh 350 Kg and need a cooling module, that weighs a further 103 Kg. Scaling up shows the power unit could weigh around 25.4 tonnes.
As the maximum take-off weight of a Q400 is around 30.5 tonnes, this wouldn’t leave much weight for the airframe, the two electric motors and propellers, the hydrogen and the passengers and their luggage.
It would appear that Plug Power must be using some form of lighter-weight fuel cell.
Or could they be using an appropriately-sized gas turbine generator from Pratt & Whitney Canada?
It should be noted that a Pratt & Whitney Canada PW150A engine, weighs under a tonne and generates over 3.5 MW.
Obviously, they wouldn’t be developing the plane, if they hadn’t figured out how to generate enough electricity to get it off the ground.
The Hydrogen Capsules
The Product page on the Universal Hydrogen web site is revealing.
This paragraph from the Product page describes how they would convert Regional Aircraft to Hydrogen.
Our first product is a conversion kit for existing regional aircraft, starting with the ATR72 and the De Havilland Canada Dash-8, to fly on hydrogen. This consists of a fuel cell electric powertrain that replaces the existing turboprop engines. It also accommodates, in the rear of the fuselage, our proprietary, lightweight, modular hydrogen capsules that are transported from green hydrogen production sites to the airport and loaded directly into the aircraft using the existing intermodal freight network and cargo handling equipment. By providing both an aircraft conversion solution for the existing fleet and a fuel services offering directly to regional airlines, we will be in passenger service with zero emissions by 2025 and in cargo service shortly thereafter.
Note.
- The cutaway on the Product page of a De Havilland Canada Dash-8, which has three capsules in the rear fuselage.
- The cutaway shows forty seats in the aircraft.
- If you scroll the pictures, you’ll see the design of the capsule.
- The product can be used to convert two regional airliners both of which are in production.
- Airports will need no new infrastructure to handle the hydrogen.
Universal Hydrogen has also signed a deal with Fortescue Future Industries to supply green hydrogen to fill the capsules.
Are A First Flight In 2022 And An in-Service Date Of 2025 Over Ambitious?
The article in Future Flight says this.
AeroTec will take the lead on converting the Dash 8s to hydrogen propulsion, conducting flight tests, and arranging for certification under FAA supplemental type certificates.
FAA Supplemental Type Certificates are outlined on this page on the FAA web site, where this introductory paragraph is given.
A supplemental type certificate (STC) is a type certificate (TC) issued when an applicant has received FAA approval to modify an aeronautical product from its original design. The STC, which incorporates by reference the related TC, approves not only the modification but also how that modification affects the original design.
They are a much-used and well-proven method to update aircraft for new purposes and new power units.
I suspect that going this route will enable Q400 and ATR 72 aircraft will be flying on hydrogen by 2025.
How Far Will A Range Of 625 Miles Take The Plane From Birmingham?
I have used the Air Miles Calculator to calculate distances in miles from Birmingham.
- Amsterdam Schiphol – 276
- Barcelona – 791
- Belfast City 225
- Berlin Schönefeld – 644
- Biarritz – 621
- Bilbao – 635
- Bordeaux – 529
- Cologne – 397
- Copenhagen – 624
- Cork – 290
- Dublin – 200
- Dusseldorf – 373
- Edinburgh – 251
- Frankfurt – 452
- Geneva – 556
- Glasgow – 260
- Hamburg – 495
- Inverness – 364
- Jersey – 225
- Kirkwall – 474
- Lerwick – 536
- Lyon – 558
- Munich – 660
- Newcastle – 179
- Newquay – 198
- Nice – 735
- Oslo – 726
- Paris-Charles de Gaulle – 303
- Paris-Orly – 315
- Rotterdam – 265
- Strasbourg – 494
Note.
- It might be possible to serve some routes without refuelling at the other end.
- Some routes could be paired for efficiency and still be well below 600 miles.
- The large intercontinental airports of Amsterdam Schiphol, Frankfurt and Paris-Charles de Gaulle should be reached easily.
- Amsterdam Schiphol Airport has a well-connected railway station.
- Paris-Charles de Gaulle Airport has a TGV station.
- Frankfurt Airport has a long distance railway station on the Cologne-Frankfurt high speed line.
- If you’re flying to the South of France or Switzerland, it looks like flying from London City Airport is about a hundred miles shorter.
It would appear that the range of 625 miles could be very useful, especially if you use a long distance train at both ends of the flight.
I can certainly understand why Flybe has chosen Birmingham as its main base.
Will Flybe Convert Their Aircraft To Hydrogen?
This is obviously up to the company, but if they don’t, someone else will and Flybe will lose their regional market in the UK.
Conclusion
I think those behind the new Flybe could be looking to create the UK’s first zero-carbon airline.
The Anonymous Widower 