Universal Hydrogen And Railway Locomotives
On the product page of the Universal Hydrogen web site, there is a section, which is entitled Other Transportation Applications, where this is said.
Our lightweight, aviation-grade modular hydrogen capsules can be used in a wide range of transportation applications where weight, safety, and speed of refueling are important. We are working with partners in automotive, heavy equipment, maritime, and railroad domains. If you have an application that can benefit from our global modular green hydrogen distribution network, please get in touch!
I believe that the railway locomotive of the future will be hydrogen-electric. And so do some of the UK’s rail freight companies, judging, by some of their press releases.
- It would have an electric transmission. like most locomotives today, such as the UK’s Class 66, Class 68, Class 70, Class 88, Class 93 and the upcoming Class 99 locomotives.
- It will be able to use 25 KVAC overhead electrification, where it exists.
- Hydrogen-power will be used, where there is no electrification.
The lowest-carbon of the locomotives, that I listed, will probably be the Class 99 locomotive.
- Thirty have been ordered by GB Railfreight, from Swiss company; Stadler.
- The locomotives will be built at Valencia in Spain.
- It will have up to 6 MW, when running using electrification.
- It will have up to 1.6 MW, when running using a Cummins diesel, with a rating of 2,150 hp.
- Because a proportion of UK freight routes are electrified, it is likely that these locomotives will substantially reduce carbon emissions for many locomotive-hauled operations.
It should be noted that Cummins are heavily into hydrogen and their philosophy seems to embrace families of engines, which are identical below the cylinder head gasket, but with appropriate cylinder heads and fuel systems, they can run on diesel, natural gas or hydrogen.
I wouldn’t be surprised to find out that the Class 99 locomotive will have a diesel engine, that has a hydrogen-powered sibling under development at Cummins.
With perhaps a power on hydrogen of about 2.5 MW, these zero-carbon locomotives would be able to handle upwards of ninety percent of all heavy freight trains in the UK.
These are further thoughts.
Alternatives To Cummins Hydrogen Internal Combustion Engines
There are two main alternatives, in addition to similar engines from companies like Caterpillar, JCB, Rolls-Royce mtu and others.
- Fuel cells
- Gas-turbine engines.
Note.
- Universal Hydrogen and others have fuel cells, that can probably deliver 2.5 MW.
- Universal Hydrogen use Plug Power fuel cells.
- Rolls-Royce have developed a 2.5 MW electrical generator, based on the engine in a Super Hercules, that is about the size of a typical beer-keg. I wrote about this generator in What Does 2.5 MW Look Like?.
Cummins may be in the pole position with Stadler, but there are interesting ideas out there!
Cummins have also indicated, they will build hydrogen internal combustion engines at Darlington in the UK.
Would One Of Universal Hydrogen’s Hydrogen Capsules Fit In A Railway Locomotive?
These are various widths.
- Class 66 locomotive – 2.63 metres.
- ATR72 airliner – 2.57 metres.
- DHC Dash-8 airliner – 2.52 metres
- Class 43 power car – 2.74 metres
I suspect that even if it was a bit smaller a hydrogen capsule could be made for a UK locomotive.
How Big Is The Market?
The UK has around five hundred diesel railway locomotives.
Rolls-Royce Successfully Tests mtu Engines With Pure Hydrogen
The title of this post, is the same as that of this press release from Rolls-Royce.
These are the two bullet points.
- mtu gensets and cogeneration units to be further developed for 100% hydrogen use
- First use in the new CO2-neutral container terminal in the German inland port of Duisburg
This is the first paragraph.
Rolls-Royce (LSE: RR., ADR: RYCEY) today announces that it has conducted successful tests of a 12-cylinder gas variant of the mtu Series 4000 L64 engine running on 100% hydrogen fuel. The tests, carried out by the Power Systems business unit, showed very good characteristics in terms of efficiency, performance, emissions and combustion. These tests mark another important step towards the commercial introduction of hydrogen solutions to meet the demand of customers for more sustainable energy.
Note.
- Rolls-Royce mtu have converted and tested a natural gas version of the Series 4000 L64 engine.
- The Class 43 power cars used in the iconic InterCity 125 train and powered by mtu V16 4000 R41R engines.
Are the two engines related? If so, can Rolls-Royce mtu build a hydrogen engine that could power an InterCity 125?
It was a rapid development.
Andrea Prospero, an engineer at Rolls-Royce responsible for the development of the hydrogen engine, is quoted as saying.
We are very pleased with the rapid progress. The very low engine emissions are well below the strict EU limits, no exhaust gas aftertreatment is required.
Due to the different combustion behaviour of hydrogen compared to natural gas, some engine components including fuel injection, turbocharging, piston design and control, were modified in the test engine. However, by using proven technologies within the Power Systems’ portfolio, such as mtu turbochargers, injection valves, and engine electronics and control, the development of the engine to use hydrogen was advanced quickly and efficiently.
Diesel and natural gas internal combustion engine manufacturers like Cummins, Rolls-Royce mtu and several other companies, have a long history of research, that they have the knowledge to convert diesel or natural gas engines to hydrogen.
So far only Cummins, JCB and Rolls-Royce mtu have disclosed a multi-fuel line of engines.
First Deployment For CO2-Neutral Power Supply At Duisport
There is a section in the press release called First Deployment For CO2-Neutral Power Supply At Duisport, where this is said.
Duisport, one of the world’s largest inland ports, is working with several partners to build a hydrogen-based supply network for its new terminal, ready for operation in 2024. In the future, most of the electricity required by the port itself will be generated directly on site from hydrogen in a CO2-neutral manner. This will be achieved by two combined heat and power plants with mtu Series 4000 hydrogen engines (with a total installed capacity of 2MW) as well as three mtu fuel cell systems (with a total installed capacity 1.5MW).
As part of its sustainability program, Rolls-Royce is realigning the product portfolio of Power Systems towards more sustainable fuels and new technologies that can further reduce greenhouse gas emissions.
There is also this Rolls-Royce graphic, which shows the energy sources.
It would appear batteries, combined heap and power (CHP), grid electricity, hydrogen electrolyser, hydrogen storage and renewable electricity are being brought together to create a climate-neutral energy system.
Is this a world-first, where hydrogen engines and fuel cell systems will be working together?
Gondan Shipyard Launches Another Hydrogen-Ready CSOV
The title of this post, is the same as that of this article on offshoreWIND.biz.
This is the sub-heading.
Gondan Shipyard has launched another commissioning service operation vessel (CSOV) it is building for the Norwegian shipowner Edda Wind at its yard in Figueras, Spain.
Increasingly smaller ships are being built hydrogen-ready, so they can be converted to zero-carbon, when the technology is developed.
Over the last couple of years companies like Cummins, JCB and Rolls-Royce mtu have developed diesel engines that can be converted to hydrogen engines.
Cummins talk of agnostic engines, which are identical from the cylinder head gasket down and what is above it, can make the engine, diesel, hydrogen on natural gas powered.
‘Castle’ HSTs To Be Withdrawn By Great Western Railway
The title of this post, is the same as that of this article on Rail Advent.
This quote from a GWR spokesman, sums up the action that will be taken.
The Castles were always designed to be a temporary measure on the Cardiff to Penzance route. We expect to replace the Castle Class trains on a phased basis over the next couple of years, bringing customers the benefit of more modern trains that will reduce both cost and carbon emissions across the route.
These are my thoughts.
Could The Engines In The Power Cars Be Replaced With Modern Carbon-Neutral Engines?
This would be an alternative way to solve the decarbonisation problem.
It would also mean that other applications of the Class 43 power cars, like ScotRail’s Inter7City trains, Cross Country’s HSTs and Network Rail’s New Measurement Train would have a decarbonisation route,
In Rolls-Royce Releases mtu Rail Engines For Sustainable Fuels, Rolls-Royce mtu outline their route to decarbonise rail engines using sustainable fuels.
This was the first paragraph of my conclusion in the linked article.
Rolls-Royce and Cummins seem to be doing a thoroughly professional job in decarbonising the diesel engines they have made in recent years.
The Class 43 power cars have Rolls-Royce mtu Series 4000 engines, which will soon be available to run on sustainable fuel.
I think as a possible fall-back, one Class 43 power car should be converted to carbon neutral.
Could The Engines In The Power Cars Be Replaced With Modern Hydrogen Engines?
I looked at this in Will We See Class 43 Power Cars Converted To Hydrogen?.
I came to the conclusion, that this might be possible and said this.
It would be the ultimate Roller.
But then Rolls-Royce know about winning battles with large internal combustion engines.
The Option Of New Trains
This quote from a GWR spokesman was fairly definite about new trains, when they said.
The Castles were always designed to be a temporary measure on the Cardiff to Penzance route. We expect to replace the Castle Class trains on a phased basis over the next couple of years, bringing customers the benefit of more modern trains that will reduce both cost and carbon emissions across the route.
What trains could replace the Castles?
- The Cardiff and Penzance route is just short of 250 miles or roughly 400 kilometres.
- Only about 30 miles at the Cardiff end is electrified.
- Trains would need to be able to handle 25 KVAC overhead electrification.
- 125 mph trains will be needed at the Cardiff end.
- Four or five passenger cars will be needed.
- Currently, there are twelve Castles, so I will assume twelve new trains.
As these trains will be lasting up to forty years, they must be zero-carbon, which must mean battery-electric or hydrogen.
Charging Battery-Electric Trains
Consider
- Bristol Temple Meads, Exeter St. Davis and Plymouth are large stations with several platforms. I suspect that a number of Furrer + Frey’s charging stations can be installed along the route.
- The timetable would be adjusted to allow trains to be charged as they stopped to set down and pick up passengers.
- Trains would dwell in the station and then use their 125 mph performance to regain the time.
- I’ve also found a Penzance to Cardiff service, that stopped at Plymouth for fourteen minutes, which is more than enough to charge the batteries.
- Regenerative braking to the batteries would further eke out the range.
- There might also be some extra electrification around Bristol or Exeter.
- Some form of charging would be needed at Penzance.
Note.
- Putting up electrification may mean that it will delay the new trains for a few years.
- Charging stations along the route could probably be installed to a tight timetable.
I believe that with some top-class work, by battery and charger manufacturers, that a battery-electric train could be developed that could run between Cardiff and Penzance.
Thoughts On Hydrogen
Consider.
- The Alstom Coradia iLint train has a range of about 1,000 km. on hydrogen.
- Companies like Airbus, Boeing and a host of rocket makers will improve the storage and safety of hydrogen.
- A range of a 1,000 km. would allow refuelling at one end of the route.
- Trains could be multiple units or a hydrogen-electric locomotive pulling a rake of coaches with a driving van trailer.
I feel that hydrogen would be very feasible as a power source.
Alstom Could Offer A Hydrogen Aventra
Consider.
- Alstom are developing a hydrogen-powered Aventra.
- Bombardier were offering a 125 mph Aventra.
- A typical Aventra like a Class 720 train seats a hundred passengers a car.
A hydrogen Aventra would be feasible.
Hitachi Could Offer A Battery-Electric Or Hybrid AT-300
In 2021, in Hitachi And Eversholt Rail To Develop GWR Intercity Battery Hybrid Train – Offering Fuel Savings Of More Than 20%, I wrote about the announcement of the Hitachi Intercity Tri-Mode Battery Hybrid Train, which is shown in this Hitachi infographic.
Note.
- Batteries replacing an engine to cut fuel usage and reduce carbon emissions.
- First time a modern UK intercity train, in passenger service, will use alternative fuel.
- These Hitachi trains use mtu engines, so I suspect they will be switched to sustainable fuel like HVO.
- The trains are 125 mph and 140 mph with the latest digital signalling.
- Great Western Railway already have 58 five-car Class 800/802 trains and 35 nine-car 800/802 trains.
- They would not need any changing stations or other infrastructure changes.
- Staff retraining would be minimal.
Testing of the prototype of these trains must be getting very close or even underway.
Stadler Could Offer A Battery-Electric Flirt Akku
Consider
- Stadler have run a Flirt Akku on batteries for 243 km.
- Flirt Akkus will go into service soon.
- Flirts have been designed for 125 mph running.
With charging at Cardiff, Bristol, Exeter, Plymouth and Penzance, I believe a Flirt Akku could handle the route.
Are Hitachi Home And Hosed?
I have a feeling that the announcement has been made about retiring the Castles as the prototype Hitachi Intercity Tri-Mode Battery Hybrid Train is under test and is performing well.
So I wouldn’t be surprised to see an order for twelve more Class 802 trains soon.
Research And Development Agreement Signed For Hydrogen Combustion Trains In US
The title of this post, is the same as that of this article on H2-View.
This is the opening paragraph.
Hydrogen combustion engine-powered trains are set to be at the centre of a collaborative research and development agreement between Argonne and Oak Ridge National Laboratories and Wabtec in a bid to decarbonise US rail.
The US is certainly calling up the heavy brigade in Argonne National Laboratory, Oak Ridge National Laboratories and Wabtec.
This appears to be the main objective.
It is hoped the team will be able to design train engines that will deliver the same power, range, and cost-effectiveness as current diesel technology.
The article states that there are 25,000 diesel locomotives in the United States, but because of exports to large parts of the world, including the UK, this research could clean up a lot more than just the United States.
The omens are good, in that both Cummins and Rolls-Royce mtu, who are two of the world’s big diesel engine manufacturers have successfully launched hydrogen combustion engines.
Rolls-Royce Releases mtu Rail Engines For Sustainable Fuels
The title of this post, is the same as that of this press release from Rolls-Royce.
The press release starts with these bullet points.
- mtu Series 1300, 1500 and 1800 engines already released; Series 1600 and 4000 to follow shortly
- Up to 90% CO2 savings by operating existing engines with Hydrotreated Vegetable Oil (HVO/renewable diesel)
- Locally emission-free operation possible in combination with mtu Hybrid PowerPack
- Field tests with DB Cargo and RDC Autozug Sylt
Note.
- Hitachi Class 800, 802, 805 and Class 810 trains appear to use Series 1600 engines.
- CAF Class 195, 196 and Class 197 trains appear to use Series 1800 engines.
- Class 43 power cars, as used in InterCity 125 trains appear to use Series 4000 engines.
It would appear that many of the UK’s new diesel trains and the remaining Class 43 power-cars can be converted to run on HVO.
This paragraph from the press release gives more details.
Rolls-Royce is taking a significant step towards even more climate-friendly rail transport with the release of mtu rail engines for use with sustainable fuels. With synthetic diesel fuels of the EN15940 standard, CO2 emissions can be reduced by up to 100 percent compared to fossil diesel. Hydrotreated Vegetable Oil (HVO or renewable diesel), which is already commercially available today, reduces CO2 emissions by up to 90 percent. If the fuels are produced with the help of renewable energy and green hydrogen – through what is termed a Power-to-X process – existing rail vehicles can be operated in a completely CO2-neutral manner. The mtu Series 1800 engines which are used in mtu PowerPacks, as well as Series 1300 and 1500 for locomotives and multi-purpose vehicles, are already approved for use with synthetic fuels such as HVO. Series 1600 and versions of Series 4000 engines will follow in the near future. The release of engines for climate-friendly fuels requires a series of tests and trials and Rolls-Royce has found strong partners for this activity. DB Cargo and RDC Autozug Sylt have already tested or are currently testing mtu Series 4000 engines with HVO in their locomotives.
Rolls-Royce mtu seem to have covered all issues.
This is a very significant statement in the paragraph.
If the fuels are produced with the help of renewable energy and green hydrogen – through what is termed a Power-to-X process – existing rail vehicles can be operated in a completely CO2-neutral manner.
This must be the most affordable way to make your diesel trains zero carbon.
Conclusion
Rolls-Royce and Cummins seem to be doing a thoroughly professional job in decarbonising the diesel engines they have made in recent years.
It now needs someone to take small diesel engines down the conversion route, just as Rolls-Royce mtu and Cummins are cleaning up their large engines.
The Third Route To Zero-Carbon Transport
The two most common routes to zero-carbon transport are.
- Battery-electric vehicles
- Hydrogen fuel-cell vehicles
Note that most hydrogen-fuel cell vehicles also have a battery.
But I believe there’s a third route and that is the use of hydrogen in an internal combustion engine.
Earlier today, I wrote Rolls-Royce And AVK Provide Over 3.5 Gigawatts Of Emergency Power Capacity In The UK, which is based on a Rolls-Royce press release, with the same title.
This is an extract.
And this is said about the use of hydrogen.
Rolls-Royce is also currently developing its mtu gas engine portfolio for power generation so that the engines can run on hydrogen fuel in future, enabling a Net Zero energy supply. The company is also launching complete mtu hydrogen fuel cell solutions, that emit nothing but water vapor from 2025. This will enable CO2-free generation of emergency power for data centers and many other critical applications.
I certainly think, that they are going in the right direction.
Rolls-Royce mtu have a lot to lose, if their diesel engines that power trains, heavy equipment, ships and emergency power generators are replaced by other companies zero-carbon solutions.
- Large investments will need to be made in hydrogen electrolyser and fuel cell production.
- Some traditional factories making diesel engines will be closed and could this mean redundancies?
- A lot of retraining of staff at both manufacturer and customer will need to be made.
But a traditional internal combustion engine, that runs on hydrogen or even both hydrogen and diesel makes the transition to hydrogen a lot less painful.
Other companies going this route include Cummins, Deutz and JCB.
Conversion Of Existing Diesel Engines To Hydrogen
Surely, if an equivalence hydrogen engine exists for all of their diesel engines, a company like Cummins or Rolls-Royce mtu can produce a sound engineering route to decarbonise some of their existing applications.
A classic application would be converting London’s Routemaster buses to hydrogen, which I wrote about in Could London’s New Routemaster Buses Be Converted To Hydrogen Power?
This was my conclusion in that post.
I believe from my knowledge of Cummins and the way they work, that they will come up with a hydrogen-based solution, that will replace the Cummins diesel in these buses with a zero-carbon engine.
If Cummins don’t then someone else will.
Whoever solves the problem of converting London’s new Routemasters to hydrogen will have one of the best adverts for their product, there has ever been.
After converting London’s thousand Routemasters, the engineers could move on to anything powered by a Cummins engine.
As this is a world-wide problem, I believe that the manufacturers of cars, buses, trucks and many other vehicles will offer zero-carbon solutions for their products, as it will be necessary for survival.
If you have just bought a new diesel BMW and your government says that in two years time, diesel will no longer be available, you’re up the creek without a paddle. But if BMW can convert it to hydrogen for a small fraction of the cost of a new electric equivalent, you have a more available way out.
Rolls-Royce And AVK Provide Over 3.5 Gigawatts Of Emergency Power Capacity In The UK
The title of this post, is the same as that of this press release from Rolls-Royce.
The press release starts with these two bullet points.
- UK’s largest technology companies rely on emergency power solutions from AVK and Rolls-Royce
- Focus on Net Zero solutions with sustainable fuels and fuel cells
And then this summary of the business in the UK.
Rolls-Royce has delivered 200 mtu emergency generators to AVK, UK’s leading provider of critical power solutions, in just three years. AVK has already installed and commissioned the majority across Europe, and in total has already provided more than 3.5 gigawatts of power to data centers, the financial, telecommunications and healthcare industries in the UK and Ireland.
AVK is now the largest supplier of emergency power solutions to data centers and the financial sector in the UK, and since signing the exclusive agreement with the Rolls-Royce business unit Power Systems, has been using only mtu brand emergency gensets.
The next two paragraphs describe the business in more detail.
These are some points from these paragraphs.
- Data is now the ‘fourth utility’ required by all.
- The European colocation data center market is expected to grow at a compound annual growth rate of 13.1 percent from 2021 to 2028.
- The most important European markets for data centers are Frankfurt, London, Amsterdam, and Paris, where demand is highest.
- AVK provides, installs and maintains systems over their entire service life.
- Emergency power systems based on mtu diesel systems ranging from 825 to 4,000 KVA are tailored to customer needs.
- AVK has been using mtu engines for emergency power systems for over 20 years.
Rolls-Royce And AVK seem to have developed a nice little earner.
Net Zero Emergency Power Solutions
The last section talks about net-zero solutions for generators and emergency power.
This is set about sustainable fuels.
Sustainability already plays a major role for data center operators. As a result, interest in alternative fuels has grown and AVK is increasingly providing support and guidance on switching from using diesel to HVO (Hydrotreated Vegetable Oil). mtu Powergen engines from Rolls-Royce can be used unchanged for sustainable EN15940 fuels, such as HVO; no engine hardware or software modifications are required with the same performance. Using HVO can significantly reduce CO2, nitrogen oxide and particulate emissions.
And this is said about the use of hydrogen.
Rolls-Royce is also currently developing its mtu gas engine portfolio for power generation so that the engines can run on hydrogen fuel in future, enabling a Net Zero energy supply. The company is also launching complete mtu hydrogen fuel cell solutions, that emit nothing but water vapor from 2025. This will enable CO2-free generation of emergency power for data centers and many other critical applications.
I certainly think, that they are going in the right direction.
- Data center operators are said to want sustainability.
- Other users of emergency power will probably want the same.
- A full range of solutions is offered.
Hopefully, it will bring more sales, as the market size increases.
Boris Baldrick’s Cunning Plan
This written statement to Parliament on the UK Government web site, is entitled Transport Update: Transpennine Route Upgrade.
It has been published by Grant Shapps and this is the sub-title.
Additional funding has been made available for the Transpennine route upgrade.
This is the complete statement.
Today 19 July 2022, the government has made available £959 million of additional funding to continue to progress the delivery of the ambitious Transpennine route upgrade.
This funding is a significant milestone and another step towards upgrading the key east-west rail artery across the north of England, to further this government’s levelling up and decarbonisation objectives.
In addition to progressing the design of aspects of the upgrade, this funding will enable further on-the-ground delivery of electrification and journey time improvement works, mostly west of Leeds.
One of the first tangible benefits will be enabling electric trains to run between Manchester and Stalybridge by the middle of the decade. We are also developing scope that will enable the Transpennine route upgrade to become the first phase of Northern Powerhouse Rail, including plans to unlock freight flows and take thousands of lorries off our roads.
We are also more than trebling the investment in the Transpennine route upgrade from £2.9 billion to between £9.0 billion and £11.5 billion.
This additional investment will enable the roll out of digital signalling technology, electrification of the full route and the provision of additional tracks for commercial and freight services, giving rail users more reliable, more punctual, more comfortable and greener rail journeys.
I have some thoughts.
It’s Not A Wish List, But A Reality
The last paragraph reads like a wish list.
This additional investment will enable the roll out of digital signalling technology, electrification of the full route and the provision of additional tracks for commercial and freight services, giving rail users more reliable, more punctual, more comfortable and greener rail journeys.
But it’s not a wish list, it’s what is to be done.
Where Will The Government Get Between Nine and Eleven-And-A-Half Billion Pounds?
It’s not the sort of small change that you have in a sock draw.
This document on the UK government web site, is entitled PM Opening Remarks At Press Conference With German Chancellor Olaf Scholz: 8 April 2022, where this is these three paragraphs.
We will also agree on the importance of weaning ourselves off dependence on Russian gas and oil, and ensuring that our energy security cannot be threatened by a rogue state.
This is not easy for any of us, and I applaud the seismic decisions taken by Olaf’s government to move Germany away from Russian hydrocarbons.
Today we have agreed to maximise the potential of the North Sea and collaborate on energy security and on renewables, where Germany and the UK lead the way in new technology.
So did Boris and Olaf sign the world’s first Green Alliance based on zero-carbon energy?
- They may not have signed an Alliance, but they have agreed on common actions.
- Over the last year or so, German money and technology has started to be more visible in our offshore wind farms.
- BP have been backed by German utility; enBW in some of their huge wind farms.
- Siemens Gamesa are providing a lot of wind turbines.
- Will German shipyards build the floats for floating wind farms?
- An interconnector between the Isle of Grain and Wilhelmshaven is planned.
- Rolls-Royce and its German subsidiary MTU are charging into battle against climate change.
- The Germans have taken a liking to ITM Power’s electrolysers to produce hydrogen.
I can see the North Sea or the German Ocean becoming Europe’s power station, with by 2030, a large amount of the energy not needed by the UK, being exported to the Continent, either as electricity or hydrogen.
The Germans could become our magische Geldbäume.
But unlike gas and oil, wind power in the North Sea won’t run out, as it’s renewable.
In How Britannia With Help From Her Friends Can Rule The Waves And The Wind, this was my conclusion.
Boris’s vision of the UK becoming a Saudi Arabia of wind is no fantasy of a man with massive dreams.
Standard floating wind turbines, with the possibility of also harvesting wave power could be assembled in ports along the coasts, towed into position and then connected up.
Several GW of wind-power capacity could probably be added each year to what would become the largest zero-carbon power station in the world.
By harvesting the power of the winds and waves in the seas around the British Isles it is an engineering and mathematical possibility, that could have been developed by any of those great visionary Victorian engineers like Armstrong, Bazalgette, Brunel and Reynolds, if they had had access to our modern technology.
Up Yours! Putin!
This energy and the money it provides will finance our infrastructure and our tax cuts.
Rolls-Royce To Develop mtu Hydrogen Electrolyser And Invest In Hoeller Electrolyser
The title of this post, is the same as that of this press release from Rolls-Royce.
These are the three main points in the press release.
- Holdings in start-up companies in northern Germany secure Rolls-Royce Power Systems access to key green hydrogen production technology.
- Electrolysis systems for several megawatts of power.
- First demonstrator in 2023 using a Hoeller stack.
This is the introductory paragraph to the deal.
Rolls-Royce is entering the hydrogen production market and acquiring a 54% majority stake in electrolysis stack specialist Hoeller Electrolyzer, whose innovative technology will form the basis of a new range of mtu electrolyzer products from its Power Systems division. Hoeller Electrolyzer, based in Wismar, Germany, is an early-stage technology company that is developing highly efficient polymer electrolyte membrane (PEM) stacks, under the brand name Prometheus, for the cost-effective production of hydrogen.
This page on the Hoeller Electrolysis web site gives details of Prometheus.
- Hoeller are planning small, medium and large electrolyser modules, the largest of which is rated at 1.4 MW.
- Load changes of between 0 and 100 % within seconds.
- Cold start capability.
- It will produce 635 Kg/day.
- They are talking of a cost of 4€/Kg.
It all sounds good to me.
This paragraph is from the press release.
Founded in 2016, Hoeller Electrolyzer has positioned itself, with Prometheus, as one of the few highly specialized expert players in the field of high-efficiency PEM electrolysis stacks. Its founder, Stefan Höller, has more than a quarter of a century’s experience of developing electrolysis technology and has already registered 14 patents connected with Prometheus. Particularly high efficiency is promised by special surface technologies for the bipolar plates which significantly reduce the use of expensive precious metals platinum and iridium as catalysts, as well as increased output pressure.
I know a small amount about electrolysis and feel that Rolls-Royce may have got themselves a high-class deal.
Rolls-Royce’s large German presence in companies like mtu, will also help to smooth any doubts about the deal.
This paragraph indicates a shared belief.
Rolls-Royce and Hoeller Electrolyzer are united by a shared belief in the opportunity of zero-carbon energy – both for power supply and the propulsion of heavy vehicles. With decades of experience and systems expertise, Rolls-Royce is going to develop a complete electrolyzer system and has a global sales and service network, which opens up the potential for significant worldwide sales.
But perhaps, this is the most significant paragraph of the press release.
Armin Fürderer, who heads up the Net Zero Solutions business unit of Power Systems, said: “We’re going to launch electrolyzers with several megawatts of power right from the start. A total output of over 100 megawatts is conceivable by combining several electrolyzers.”
A quick search of the Internet, indicates that 100 MW is the size of the world’s largest electrolysers.
Applications
I can see applications for these large electrolysers.
Rolls-Royce Power Systems
This is a sentence from the press release.
Hoeller Electrolyzer, whose innovative technology will form the basis of a new range of mtu electrolyzer products from its Power Systems division.
The Rolls-Royce Power Systems web site, has this mission statement.
The Power Systems Business Unit of Rolls-Royce is focused on creating sustainable, climate neutral solutions for drive, propulsion and power generation.
In Rolls-Royce Makes Duisburg Container Terminal Climate Neutral With MTU Hydrogen Technology, I describe one of Rolls-Royce Power Systems projects.
The title of this post, is the same as this press release from Rolls-Royce.
This is the first sentence.
Rolls-Royce will ensure a climate-neutral energy supply at the container terminal currently under construction at the Port of Duisburg, Germany.
There is also this Rolls-Royce graphic, which shows the energy sources.
It would appear batteries, combined heap and power (CHP), grid electricity, hydrogen electrolyser, hydrogen storage and renewable electricity are being brought together to create a climate-neutral energy system.
Note.
- The system uses a large hydrogen electrolyser.
- I suspect the hydrogen will be generated by off-peak electricity and local renewables.
- Hydrogen will probably power the container handling machines, ships, trucks, vehicles and other equipment in the port.
Hydrogen appears to be used as a means of storing energy and also for providing motive power.
I would suspect, the ultimate aim is that the port will not emit any carbon dioxide.
Other ports like Felixstowe and Holyhead seem to be going the hydrogen route.
Refuelling Hydrogen Buses and Charging Electric Buses
If you look at the Duisburg system, I can imagine a similar smaller system being used to refuel hydrogen buses and charge electric ones.
- The hydrogen electrolyser would be sized to create enough hydrogen for a day or so’s work.
- Hydrogen would be generated by off-peak electricity and local renewables.
- If an operator bought more buses, I’m certain that the architecture of the electrolyser would allow expansion.
- Hydrogen fuel cells would boost the electricity supply, when lots of buses needed to be charged.
- Any spare hydrogen could be sold to those who have hydrogen-powered vehicles.
- Any spare electricity could be sold back to the grid.
It should be noted that manufacturers like Wrightbus have developed a range of hydrogen and electric buses that use the same components. So will we see more mixed fleets of buses, where the best bus is assigned to each route?
I have used buses as an example, but the concept would apply to fleets of cars, trucks and vans.
Green Hydrogen
Large efficient electrolysers will surely be the key to producing large quantities of green hydrogen in the future.
It appears that about 55 MWh is needed to produce a tonne of green hydrogen using existing electrolysers.
The Hoeller electrolyser appears to be about 53 MWh, so it is more efficient.
Green Hydrogen From An Onshore Wind Farm
If you look at the average size of an onshore wind farm in the UK, a quick estimate gives a figure of 62 MW. I shouldn’t expect the figure for much of the world is very different, where you ignore the gigafarms, as these will distort the numbers.
An appropriately-sized electrolyser could be added to onshore wind farms to provide a local source of hydrogen for transport, an industrial process or a domestic gas supply for a new housing estate.
A single 5 MW wind turbine with a capacity factor of around 30 % would produce around 680 Kg of green hydrogen per day.
Green Hydrogen From An Offshore Wind Farm
There are basic methods to do this.
Put the electrolyser onshore or put the electrolyser offshore and pipe the hydrogen to the shore.
I think we will see some innovative configurations.
In ScotWind N3 Offshore Wind Farm, I described how Magnora ASA are developing the ScotWind N3 wind farm.
The floating turbines surround a concrete floater, which in the future could contain an electrolyser and tankage for hydrogen.
The ScotWind N3 wind farm is designed to be a wind farm rated at 500 MW.
I can see an electrolyser on the floater, of an optimal size to make sure all electricity is used.
Pink Hydrogen
Pink hydrogen, is zero-carbon hydrogen produced using nuclear-generated electricity.
There are industrial processes, like the making of zero-carbon chemicals, concrete and steel, that will require large quantities of zero-carbon green or pink hydrogen.
Rolls-Royce are developing the Rolls-Royce SMR, which will be a 470 MW small modular nuclear reactor.
One of these placed near to a steel works and coupled to one or more 100 MW electrolysers could provide enough zero-carbon electricity and hydrogen to produce large quantities of zero-carbon green steel.
Manufacturing
Rolls-Royce and their subsidiaries like mtu, seem to be extensive users of advanced manufacturing techniques and I would expect that they can improve Hoeller’s manufacturing.
Research And Development
The press release says this about the founder of Hoeller.
Its founder, Stefan Höller, has more than a quarter of a century’s experience of developing electrolysis technology and has already registered 14 patents connected with Prometheus.
If Rolls-Royce can develop and support Stefan Höller and his team, development could easily go to a higher level.
Conclusion
I think that Rolls-Royce have taken over a company, that will in the end, will design excellent efficient electrolysers.
The Anonymous Widower 