Ricardo Supports Industry Leaders To Develop Innovative Dedicated Hydrogen Engine
The title of this post, is the same as that of this press release from Ricardo.
This is the sub-heading.
Ricardo, a global strategic, environmental, and engineering consulting company, has delivered a hydrogen-fuelled research engine to global engine specialist Cummins and automotive supplier BorgWarner, as part of Project BRUNEL part funded by the Advanced Propulsion Centre (APC)
These four paragraphs outline the project.
Cummins is a global specialist in diesel and alternative fuel engines and generators, and related components and technology. BorgWarner is an automotive tier 1 supplier and specialist in the design and manufacture of systems for electrified and conventional propulsion types, that includes injection equipment for conventional and renewable fuels. BorgWarner recently announced the intention to spin off its Fuel Systems segment. The intended company name is PHINIA Inc. PHINIA is expected to be a product leader in fuel systems, starters, alternators and aftermarket distribution.
The project aims to support internal combustion engine (ICE) sub-system suppliers to increase their use of hydrogen as an alternative zero-emissions fuel solution across the light commercial vehicle market.
The engine is specifically designed to burn only hydrogen – with no supporting fuels that could give rise to any carbonaceous, or excessive air quality emissions.
Experts in hydrogen technology and integration, Ricardo has provided an engine based upon its world-renowned series of single cylinder research units, which can help the research teams evaluate a wide variety of fuels. The engine is designed to help engineers evaluate a variety of injector types and will support increased fuel efficiency, reduced air quality emissions and the move towards carbon-free heavy-duty propulsion.
Reports of the death of the internal combustion engine are greatly exaggerated.
The Aims Of The Project
This talks about the light commercial market, which for Cummins means, that this engine could be a replacement for their B Series engine, which is described in Wikipedia like this.
In production since 1984, the B series engine family is intended for multiple applications on and off-highway, light-duty, and medium-duty. In the automotive industry, it is best known for its use in school buses, public service buses (most commonly the Dennis Dart and the Alexander Dennis Enviro400) in the United Kingdom, and Dodge/Ram pickup trucks.
A version is also used in London’s New Routemaster buses.
Speculation About A Hydrogen-Powered Dodge Ram Pickup
This article on Mopar Insiders is entitled Next-Gen Ram Heavy Duty Could Feature Cummins Hydrogen Powerplant!
It has this sub-heading.
Fast Refuel Times, Extended Range, & Zero-Emissions…
Sounds great for wide open spaces.
I’ve also read in an interview with a retiring Cummins Executive, who said that Dodge RAM trucks are being converted to hydrogen by enthusiasts.
Could New Routemasters Be Converted To Hydrogen?
In the Wikipedia entry for the Cummins B Series engine, this is said about the engine in a New Routemaster.
The 4.5L ISB is essentially a four-cylinder, two-thirds version of the 6.7L ISB rated at 185 hp (138 kW), used in the New Routemaster, a series hybrid diesel-electric doubledecker bus in London.
Having worked in the Cummins factory at Darlington, I know they are happy to produce specials for a particular application, so I wouldn’t be surprised to see a hydrogen-powered New Routemaster created by an engine and fuel system transplant.
Conclusion
The tie-up between Cummins, BorgWarner and Ricardo could be significant.
American power with a touch of Sussex finesse.
Ricardo – The Role Of Hydrogen In The Green Aviation Revolution
The title of this post, is the same as that of this article on Hydrogen Central.
This is the third paragraph.
The introduction of zero-emission aircraft will enable us to re-think our approach to regional connectivity and the way we currently fly. A recent report by Project NAPKIN stated that zero-carbon emission flight is entirely possible from the middle of this decade on sub-regional routes, on aircraft ranging in size from seven to 19 seats.
It makes a bold statement.
The article is a must read.
Racing Towards A Green Future
The title of this post, is the same as that of this article on Ricardo.
This is the first paragraph.
While Formula E and its sibling electric race series, Extreme E and RX2e, are burnishing battery-powered vehicles credentials, motorsport from Formula 1 down is actively pursuing how traditional internal combustion engine (ICE) race and rally cars can be made more environmentally acceptable.
The article, which is a must-read, then describes the various routes and options, that motorsport is taking towards zero-carbon.
The article finishes with this paragraph.
While motorsport technology can, and does, transfer to production cars, especially in the higher echelons, whether the path it is beating on AS fuels will convince legislators that battery electric vehicles are only an answer rather than the answer remains to be seen.
I believe that when an affordable small hatchback powered by hydrogen hits the road as it inevitably will, it will have Ricardo’s fingerprints all over it.
Ricardo Supports Toyota To Develop Its First UK-Based Hydrogen Light Commercial Vehicle
The title of this post, is the same as that of this press release from Ricardo.
This is the first paragraph.
Ricardo, a global strategic, environmental, and engineering consulting company, is supporting Toyota, in partnership with the APC, on a significant, multi-year project to develop its first zero emission hydrogen powered light commercial vehicle in the UK.
Note.
- Ricardo is a long-established engineering consultancy, headquartered in Shoreham, that employs 3,000 people and has a turnover of around £350,000. It has a high reputation, especially in the design of diesel engines.
- Ricardo has already converted a diesel bus to hydrogen, which I wrote about in Ricardo Repowers Double Decker Diesel Bus With Hydrogen Fuel Cells.
- The zero emission hydrogen powered light commercial vehicle, will be based on the Toyota Hilux, of which nearly twenty million have been built.
- Toyota already produce the hydrogen-powered Mirai.
- The APC is the UK Government’s Advanced Propulsion Centre.
This looks like one of those collaborations in the 1960s between Ford and Lotus, that produced the iconic Lotus Cortina.
The press release says this about Ricardo’s role in the project.
The Toyota Hilux hydrogen variant will be the first of its kind, manufactured and assembled at Toyota’s Derby-based facility and is scheduled for prototype production in 2023. Ricardo has been chosen as a partner by Toyota due to its proven experience in applying advanced propulsion technologies and expertise in hydrogen fuel cell integration, including for the UK’s first hydrogen transport hub.
Ricardo’s role in the project is to integrate the complete hydrogen fuel cell, fuel storage system, and controls including design, analysis, and validation. The integration ensures efficient operation of all systems to give an excellent vehicle range and supports attributes for longevity and reliability. Working as part of the consortium, Ricardo will support the delivery of a complete turnkey solution, which will create greater agility for Toyota in the UK supply base and a quicker turnaround in the design of low volume manufacturing.
This certainly looks like a co-operation between equals.
I have a few thoughts on the fuel cells.
The Wikipedia entry for the Toyota Mirai says this about the fuel cells for that car.
The first generation of Toyota FC Stack achieved a maximum output of 114 kW (153 hp). Electricity generation efficiency was enhanced through the use of 3D fine mesh flow channels. These channels—a world first, according to Toyota—were arranged in a fine three-dimensional lattice structure to enhance the dispersion of air (oxygen), thereby enabling uniform generation of electricity on cell surfaces. This, in turn, provided a compact size and a high level of performance, including the stack’s world-leading power output density of 3.1 kW/L (2.2 times higher than that of the previous Toyota FCHV-adv limited-lease model), or 2.0 kW/kg. Each stack comprises 370 (single-line stacking) cells, with a cell thickness of 1.34 mm and weight of 102 g. The compact Mirai FC stack generates about 160 times more power than the residential fuel cells on sale in Japan.[40] The Mirai has a new compact (13-liter), high-efficiency, high-capacity converter developed to boost voltage generated in the Toyota FC Stack to 650 volts.
As a rudimentary search of the Internet says that an entry-level HiLux has a 148 hp diesel engine, it seems that Toyota’s own fuel cells could be in the right ball park.
This second press release from Ricardo is entitled Hyzon And Ricardo To Deliver Hydrogen Fuel Cell Systems For Commercial Vehicles.
These are the first two paragraphs.
Ricardo is a world-class environmental, engineering and strategic consulting company, is partnering with leading hydrogen vehicle supplier Hyzon Motors Inc. on developing and deploying commercial systems to support the decarbonisation of the global transport and energy sectors.
The companies announced today they will be working to combine Hyzon’s high-power-density fuel cell stack with Ricardo’s unrivaled software and controls, thermal management and proven track record advising customers on hydrogen fuel cell technology.
Note, that the press release dates from December 2021.
The last paragraph of the press release is probably the most significant.
The potential of the Hyzon-Ricardo engagement has already borne fruit with the debut of the Ricardo Vehicle Integrated Controls and Simulation (VICS) control system within the Hyzon fuel cell electric truck at the Advanced Clean Transportation conference in September. Moving forward, Ricardo will support Hyzon in a global capacity on the development and deployment of advanced energy management and propulsion systems to accelerate the realisation of net zero initiatives across all modes of transport.
Note.
- Have Ricardo used Hyzon fuel cells to create their hydrogen-powered bus? I wrote about this project in Ricardo Repowers Double Decker Diesel Bus With Hydrogen Fuel Cells.
- If Ricardo and Hyzon have been working together for a few years, the timescale would fit.
- As a Graduate Control Engineer, I know that with complex engineering systems of all kinds, good control is often hard to achieve. Perhaps, Ricardo have cracked it!
I can certainly see, Ricardo playing a similar role in the creation of Toyota’s Hydrogen HiLux.
Conclusion
It looks to me, that with their hydrogen deals with Toyota and Hyzon, Ricardo are converting themselves from a giant in the field of diesel engine technology to a significant player in the field of hydrogen power.
Ricardo Partners On Innovative Hydrogen-Electric Train Trial
The title of this post, is the same as that of this press release from Ricardo Rail.
This is the introductory paragraph.
Ricardo, in partnership with Scottish Power, Network Rail Scotland and the University of Leeds, have received next phase energy sector funding to develop their innovative Holistic Hydrogen Approach to Heavy Duty Transport (H2H) project, which aims to be a catalyst that will help the UK remove all diesel trains from the network by 2040.
Of all British companies, one of those with most to lose from world-wide decarbonisation and the phase out of petrol and diesel is Ricardo.
Ricardo plc is an unusual company, which started life as Engine Patents Ltd in 1915.
For over a hundred years, they have been the go-to company, if you have a tricky design problem, with your diesel or petrol engines or the transmission.
Wikipedia has a list of technologies that shaped the company’s first 100 years.
I used to know the grandson of the company’s founder; Sir Harry Ricardo and he told me, that virtually every modern diesel or petrol engine in the world, has been designed with help from one or more of the company’s patents.
So decarbonisation has meant that Ricardo has diversified and their innovative Holistic Hydrogen Approach to Heavy Duty Transport (H2H) project has been one of the results.
Repowering Zero-Emission Buses As An Alternative
The title of this post, is the same as that of this article on Digital Journal.
The article makes the argument for swapping out the diesel engine for a zero-emission powertrain.
I very much feel that this is a worthwhile idea, as do Ricardo.
I wrote about converting London’s New Routemasters to hydrogen in Could London’s New Routemaster Buses Be Converted To Hydrogen Power?.
Ricardo Repowers Double Decker Diesel Bus With Hydrogen Fuel Cells
The title of this post, is the same as that of this press release from Ricardo.
Ricardo, a global strategic, environmental, and engineering consulting company, in partnership with Stagecoach North East, has repowered a diesel, double decker bus with a hydrogen fuel cell propulsion system. Delivering zero tailpipe emissions, Ricardo is now seeking to secure customers to invest in the production of a fleet of passenger vehicles fit for the future of sustainable shared mobility.
The project, part funded by the Department of Transport, through its Hydrogen Transport Hub Demonstration competition, saw Ricardo, working with Stagecoach North East to retro-fitted hydrogen fuel cell technology into an existing double decker bus. It created a zero emissions demonstrator that is now undergoing a ten-week test and demonstration programme around the Tees Valley and Brighton and Hove. Feedback and data from the trials will support the team to explore future market opportunities and applications with bus operators and other partners across the UK and beyond.
Given that there are around 38,000 existing buses in the UK, many of which still have a few years of life left, this surely must be an affordable way of creating more zero-carbon hydrogen buses.
It appears that Ricardo are aiming to have an initial batch of 150 buses in service from late 2024.
Ricardo To Engineer Zero Emission Buses For UK’s First Hydrogen Transport Hub
The title of this post, is the same as that of this article from Ricardo.
This is the first paragraph.
As part of its mission to support the decarbonisation of the global transport and energy sectors Ricardo, a world-class environmental, engineering and strategic consulting company, has announced that it has received Government funding to create a retrofit hydrogen fuel cell bus demonstrator for the UK’s first hydrogen transport hub in the north-east of England.
The market for refitting buses with hydrogen power is large, as this sentence from the press release shows.
There are 38,000 buses in service in the UK: 98% are diesel powered; and 50% are less than eight years old.
And that’s just the UK!
The last paragraph sums up Ricardo’s ambitions.
Ricardo will develop a scalable, modular solution, enabling it to be installed, with minimal adaption, to multiple single and double decker platforms. The modular concept may also be saleable as a ‘new fuel cell’ module to coach builders across the European Union enabling them to develop new fuel cell
buses by taking a rolling chassis and applying their coach build body alongside the fuel cell module solution.
Never underestimate Ricardo!
The Anonymous Widower 