This Hydrogen Combustion Engine Is The EV Alternative We’ve Been Waiting For – HotCars
The title of this post, is the same as that of this article on Hydrogen Central.
This must-read article is a reprint of an article in hotcars and it details the technology and thinking behind JCB’s new hydrogen engine.
As someone who believes, that hydrogen is the only way to go to power zero-emission vehicles in the future, I advise all hydrogen sceptics to read this article.
These two paragraphs, explain the thinking behind why JCB turned to hydrogen.
As they say, necessity is the mother of invention. JCB was struck with the problem of going zero emissions without sacrificing power and cost of purchase. In a previous Harry’s Garage episode, Lord Bamford, Chairman of JCB, mentioned that passenger cars, on average, run about 300 hours per year. In contrast, a regular heavy-duty backhoe would have running hours close to 10 times that amount. He adds that in countries like India, machines of this scale run for at least 5000 hours per year.
So, to have electricity run an industrial equipment for eight hours at the minimum requires significantly more batteries. Not only does it skyrocket the costs involved, but it will add a ton of complexity and increase the overall weight. Therefore, engineers had to think radically.
Many believe that Hydrogen engines will pump out loads of nitrogen oxides.
These two paragraphs outline JCB’s solution.
A known disadvantage of a hydrogen ICE is the production of Nitrogen oxides or NOX. The reason is high operating temperatures. JCB engineers, however, found a clever way to circumvent this by running the engine on a lean mixture of fuel. Hydrogen for a given mass has three times the energy density of its diesel equivalent.
This allowed the team to get the same torque figures without running the engine too rich. Another way to get rid of NOX is through selective catalytic reduction, a common practice in modern diesel engines.
It is my belief, that if a company or engineer solves the problem of making a small hydrogen internal combustion engine, they will make an absolute fortune, that will make Microsoft and Bill Gates look like paupers.
Engineering is the science of the possible, whereas politics is dreams of the impossible.
No Shortcuts In Evia Aero’s Path To Being Europe’s First Green Regional Airline
The title of this post, is the same as that of this article on FutureFlight.
This is the first paragraph.
The closer you examine the task of establishing a green airline, the clearer it becomes that it does not begin and end with sourcing net zero carbon aircraft. Evia Aero is a case in point in that while the German start-up has made provisional commitments to a pair of electric aircraft developers, for now, it is more preoccupied with getting a somewhat daunting operational ecosystem in place.
The article is an interesting read and certainly follows this old joke about aviation.
If you want to make a small fortune in aviation, start with a large fortune.
The article is mainly drawn from an interview with the founder of Evia Aero; Florian Kruse and these are some of his thoughts.
On Sustainability
This paragraph talks about a truly sustainable aviation company.
First you have to be sure that you can operate as a truly sustainable aviation company,” Evia Aero founder Florian Kruse told FutureFlight. The Bremen-based venture plans to invest in photovoltaic (PV) solar energy plants at the airports it intends to serve to fulfill its commitment to being self-sufficient in green energy, which could include electricity and hydrogen fuel. The next step will be installing the required refueling and recharging facilities.
I’ll agree with that objective, but is it an affordable commitment?
On An Air Operator Certificate
This paragraph talks about an Air Operator Certificate.
Only when these tasks are well advanced, probably in 2024, will Evia Aero secure the air operator certificate it needs to launch commercial scheduled services in Europe. The company has yet to determine whether it will establish an operation from scratch or acquire an existing AOC holder.
Having seen a friend struggle to get an airline going, I wonder, if existing AOC holders will have an advantage in getting fully certified.
Why Not Start A Traditional Airline And Transition To A Green One?
This was Florian Kruse’s answer.
Some people ask us why we don’t just start operating normal [fossil-fuel-burning] aircraft today and then make a transition [to net zero],But we don’t think that works. The only way to be successful in this is to be green with everything from the start.
But by his choice of the Britten-Norman Islander, Florian is taking a conservative route with a proven small airliner, that has been flown into hundreds, if not thousands, of airfields all over Europe and the wider world.
I suspect too, that a lot of experienced Islander pilots from all over the world, will want to add these aircraft to their log book. So recruitment of top quality pilots will not be a problem!
Refuelling And Maintenance
This is said about refuelling and maintenance.
In this regard, Evia Aero’s strategy isn’t based purely on a sustainability agenda. It views the plans for refueling and maintenance as key parts of its revenue stream.
Does this mean, it will be supplying support services to other operators of zero-carbon aircraft?
It should be remembered that the business model of some companies is based heavily on a business aircraft. Will these companies change their philosophy or change the aircraft?
One company that used business jets to sell construction equipment in the past was JCB. Prospective customers would be flown to the UK for demonstrations at their test site near the factory. GEC also used to use their business jet creatively.
The Eviation Alice, which Evia Aero intend to fly, will also be available in a six-seat business configuration.
I can imagine many companies using zero-carbon business aircraft creatively and to send the right message to customers and green activists, who haven’t been friendly in the past.
Thinking about this, as I type, I think that zero-carbon business aircraft could be a significant sector of the zero-carbon aircraft market. It would also appeal to many politicians, royalty, innovative business me and women and the very rich.
In the case of King Charles, I suspect a six-seat Eviation Alice or similar based at Northolt Airport would cost less to run than the Royal Train.
Pricing
This is said on pricing.
It believes (passengers) will pay a premium to access airfields in locations across northern Europe that are not well served by road and rail links.
I’ll go with that, as many years ago, I needed to go to Stavanger for a day or so from Ipswich. So I flew Air Anglia from Norwich in a Bandeirante, rather than go from Heathrow with a change at Oslo.
Backing And Expertise
This is a paragraph from the FutureFlight article.
Evia Aero is not without expertise as it seeks to put these building blocks in place. One of its backers, Energiequelle, is involved in a business that owns and operates PV plants in Finland and Germany. Its leadership team also includes Gerd Weber, CEO of regional airline OLT, and the chair of its advisory board is Axel Trampnau, who previously ran the carrier Germania.
That seems reasonably strong.
If Energiequelle live up the mission statement on their web site, they could be particularly useful.
Hydrogen-Powered Islanders
This is said about their purchase of conversion kits for Islanders to be converted to hydrogen power.
Under current plans, the first aircraft in the Evia Aero flight will be nine-passenger Britten-Norman Islanders under a plan being advanced by Cranfield Aerospace Solutions (CAeS) to convert the piston-powered models to hydrogen propulsion. Evia Aero expects these aircraft to be ready to enter service in 2026 and has agreed to buy 15 of the conversion kits.
The Islander may have flown nearly sixty years ago, but nearly 1300 have been built and they are still being manufactured, so there should be plenty available from conversion and spare parts shouldn’t be a problem.
Cranfield Aerospace Solutions, is a spin-out of Cranfield University and the article says this about an ongoing project between CAeS and Evia Aero.
In 2022, the new airline signed a wider agreement with CAeS covering a provisional order for 10 hydrogen-powered 19-seat aircraft. The companies have not yet determined whether these would be conversions of existing aircraft or a clean-sheet design. Under the UK’s Project Fresson, CAeS is working on plans for new 19- and 75-seat zero-emissions regional airliners.
CAeS look like another serious contender in the zero-carbon airliner market.
Eviation Alice
This is said about the Eviation Alice.
Evia Aero has signed a memorandum of understanding covering provisional orders for 25 of Eviation’s nine-passenger, all-electric Alice aircraft. It expects to add the first of these to its fleet in 2028, a year after the U.S.-based manufacturer now says it aims to complete type certification, initially with the FAA.
Note.
- Alice is running two years behind the Islander.
- Certifying the Islander should be easier as it is an existing airliner.
I could see the earlier delivery and entry into service of the Islander, being used to develop the business.
Range And Routes
This is said about range and routes.
With either of these aircraft, Evia Aero will be launching its services with the equipment providing a modest payload and range. The Cranfield Islanders will be able to fly up to around 200 kilometers (109 nm), while Eviation last year reduced its range projections from 440 to 250 nm, citing the limitations of current battery technology.
Kruse accepts these limitations, while already laying plans to add subsequent 19-seat aircraft to his fleet. He showed FutureFlight route maps for both aircraft including planned destinations extending along the North Sea and Channel coasts from Denmark through Germany and the Benelux countries and into France and the UK.
- The range isn’t that long.
- It is 629 kilometres between Evia Aero’s base at Bremen and Southend.
- Schiphol is closer at 89 kilometres with Groningen at 147 kilometres.
But the interesting one is Heligoland at 139 kilometres.
Heligoland
This Google Map shows the archipelago.
Note.
- Heligoland is the island in the West.
- Düne is the island in the East.
- You can just pick out the characteristic pattern of Heligoland Airport‘s three concrete runways.
Why would anybody want to go to a rock in the North Sea?
This article on the Guardian, which is entitled Heligoland: Germany’s Hidden Gem In The North Sea, gives lots of reasons, including.
- History.
- It is a regular day trip from the German coast by ship.
- It used to be British.
- It could be at the heart of offshore wind developments.
But for German day-trippers, it’s probably the attraction of the island being duty-free.
It could be a nice little earner for an airline based in Bremen and it would be within the range of the Islanders.
A Pattern Of German Islands
This Google Map shows the German corner of the North Sea.
Note.
- The island of Heligoland at the top of the map.
- Bremen in the South-East corner of the map.
- The string of islands along the German and Dutch coasts.
- The red area marks out the most-Easterly island of Wangerooge.
This Google Map shows Wangerooge in detail.
Flugplatz Wangerooge is in the South-East corner of the map.
- It has an 850 metre asphalt runway.
- The island appears to have a sizeable beach.
- The island has a population of around 1200.
The Wikipedia entry for Wangerooge says this about the character of the island.
In order to guarantee a relaxed atmosphere, cars are prohibited on the island. The island can be reached by ship from Harlesiel, or it can be reached by plane via its airfield, regular service being offered from Harlesiel, Bremen, or Hamburg. The ferries leave at different times every day according to the tide. As on most East Frisian Islands, a small narrow gauge railway line, the Wangerooge Island Railway, connects the harbor to the main village.
The Wikipedia entry, for the Wangerooge Island Railway gives a lot of detail about what looks to be a fascinating railway, including this opening paragraph.
The single track Wangerooge Island Railway (Wangerooger Inselbahn) is an unelectrified narrow gauge railway with a track gauge of 1,000 mm (3 ft 3+3⁄8 in) located on the East Frisian island of Wangerooge off the northwestern coast of Germany. It is the most important means of transport on the island and is the only narrow gauge railway operated today by the Deutsche Bahn.
I must visit next time, I go to Hamburg.
Working towards the West the next airfield, I can find is on Langeoog, which is shown in this Google Map.
Flugplatz Langeoog is marked by the blue arrow towards the South-East corner of the map.
Working towards the West the next airfield, I can find is on Nordeney, which is shown on this Google Map.
Flughaven Nordeney is at the bottom of the map.
It has a 1000 metre runway and judging by the planes on the map, it is very busy.
Continuing West brings me to the Eastern end of the island of Juist, which is shown on this Google Map.
Flugplatz Juist is indicated the rightmost blue arrow. This extract from the Wikipedia entry, illustrates the importance of this airfield.
As of 2013, the airfield had up to 500 takeoffs and landings on weekends, the second most aircraft movements in the state of Lower Saxony, after Hannover Airport. The airfield is a critical piece of infrastructure for the island, due to ferry traffic being dependent on the tides.
The airfield was also the first on the East Frisian Islands to have a paved runway
Continuing West brings me to Borkum, which is shown on this Google Map.
Note.
Borkum Airport is in the Eastern half of the map.
- It has a 1000 metre asphalt runway.
- Borkum has a population of around 5000.
On this brief exploration of the German East Frisian Islands, I have been surprised to find five airfields; Borkum, Juist, Langeoog, Nordeney and Wangerooge.
- All seem to have asphalt or concrete runways.
- Were these runways built as part of a plan to improve transport to the islands, as it appears the tides make the ferries a bit variable?
It also appears that the islands are totally or at least partially car-free.
On one island I noticed that the taxis are horse-drawn carriages.
So does this all fit well with the philosophy of Evia Aero of flying zero-carbon aircraft?
I suspect it does.
I also think, that Evia Aero’s thinking has been influenced by recent events in the area, which I talked about in From Groningen To Leer By Train.
- To put it simply, a freighter called the Emsmoon, demolished the Freisenbrücke, which carries the Groningen and Bremen railway over the River Ems.
- Zero-carbon aircraft flying between Groningen and Bremen would be a viable and quicker and more comfortable alternative to the bus I took.
I wonder if Evia Aero are planning a service between Groningen and Bremen.
- Groningen and Bremen is 147 kilometres.
- Islanders can cruise at 240 kph.
- The service could call at the five intermediate airports.
- I would reckon, that the service would take about an hour between Groningen and Bremen.
- The aircraft would be refuelled at Groningen and Bremen.
- I am fairly certain that two planes could run an hourly service.
I also suspect that the ticketing could be run by an app and if there were no passengers wanting to get on or off at an intermediate stop, then the plane would continue to the next stop, which would save fuel. If a passenger missed a plane, there would be only a wait of an hour until the next one.
Get this right and if it proves successful, then extra services could be added, to create a true Turn-Up-And-Go air service.
Landing And Take-Off Performance
This is a paragraph from the FutureFlight article.
Both the Islander and the Alice offer short takeoff and landing performance that will allow them to get in and out via limited runways in small communities. In the case of the Islander, which has been in service for several decades, it will even be able to operate from grass landing strips.
Every little helps.
Islanders can also use sand runways, as they do at Barra.
Refueling The Islanders
This image of the hydrogen-powered Islander was clipped from the Cranfield Aerospace Solutions’ home page.
Consider.
- Many years ago, I had fun with a farmer friend moving a lot of apples in boxes, that were destined for Aspall Cyder with his forklift. The machine was powered by gas in a cylinder strapped horizontally behind the driver.
- We ran out of gas halfway through and it was a simple matter of disconnecting the bottle and connecting another.
- Drop tanks have been used in military aircraft for almost a hundred years.
- Universal Hydrogen refuels its hydrogen-powered aircraft by changing a fuel capsule.
Look at the above picture and note the two green cylinders under the wings.
- Could they be two hydrogen tanks for the aircraft?
- They appear to have some aerodynamic features. Could this reduce drag, but increase lift?
- Could they be cylinders for the hydrogen fuel?
- If they are fuel cylinders, is it possible for one or two people and/or possibly a special truck to easily swap an empty one for a full one?
Fast refuelling would allow the aircraft to work hard.
Connecting To Major Hubs
My proposed East Frisian Islands service, only connects to Groningen and Bremen on the mainland.
- Schiphol and Groningen Airports are only 93 kilometres apart.
- Bremen and Hamburg Airports are only 103 kilometres apart.
After refuelling, flying on without a change of plane to a major hub would be possible.
Channel Hops
This is said about range.
With either of these aircraft, Evia Aero will be launching its services with the equipment providing a modest payload and range. The Cranfield Islanders will be able to fly up to around 200 kilometers (109 nm), while Eviation last year reduced its range projections from 440 to 250 nm, citing the limitations of current battery technology.
The only hops, I can find less than two hundred kilometres are.
- Calais and Manston – 61 kilometres
- Calais and Lydd – 71 kilometres
- Calais and Southend – 111 kilometres
- Le Touquet and Lydd – 69 kilometres
- Le Touquet and Manston – 94 kilometres
- Le Touquet and Southend – 134 kilometres
- Ostend and Manston – 107 kilometres
- Ostend and Lydd – 138 kilometres
- Ostend and Southend – 210 kilometres
- Cherbourg and Southampton – 147 kilometres
Note.
- Manston and Southend are probably the two best British airports, as they have or will have a rail connection.
- Only Le Touquet has a railway station close to the airport on the European side.
I do suspect, that Eurostar could kill channel-hopping, by adding extra services.
Possible Markets
The methodology developed at Bremen, could probably be applied to other services around Europe and the wider world.
This is a paragraph from the FutureFlight article.
Evia Aero, which Kruse said is already in talks with as many as 30 regional airports about possible air services, is also eyeing the Nordic countries, the UK’s islands, and parts of southern Germany as target markets. Norway with its mountainous coastline seems a promising early adopter for short flights in net zero aircraft, not least because the country’s government plans to ban conventional aircraft on domestic routes from 2030.
The low noise of the electric aircraft might make them acceptable, where other aircraft have been rejected in the past.
Conclusion
T think Evia Aero plans are sound, but I do wonder whether the freighter trashing the railway got Florian Kruse and his friends thinking.
Universal Hydrogen And Railway Locomotives
On the product page of the Universal Hydrogen web site, there is a section, which is entitled Other Transportation Applications, where this is said.
Our lightweight, aviation-grade modular hydrogen capsules can be used in a wide range of transportation applications where weight, safety, and speed of refueling are important. We are working with partners in automotive, heavy equipment, maritime, and railroad domains. If you have an application that can benefit from our global modular green hydrogen distribution network, please get in touch!
I believe that the railway locomotive of the future will be hydrogen-electric. And so do some of the UK’s rail freight companies, judging, by some of their press releases.
- It would have an electric transmission. like most locomotives today, such as the UK’s Class 66, Class 68, Class 70, Class 88, Class 93 and the upcoming Class 99 locomotives.
- It will be able to use 25 KVAC overhead electrification, where it exists.
- Hydrogen-power will be used, where there is no electrification.
The lowest-carbon of the locomotives, that I listed, will probably be the Class 99 locomotive.
- Thirty have been ordered by GB Railfreight, from Swiss company; Stadler.
- The locomotives will be built at Valencia in Spain.
- It will have up to 6 MW, when running using electrification.
- It will have up to 1.6 MW, when running using a Cummins diesel, with a rating of 2,150 hp.
- Because a proportion of UK freight routes are electrified, it is likely that these locomotives will substantially reduce carbon emissions for many locomotive-hauled operations.
It should be noted that Cummins are heavily into hydrogen and their philosophy seems to embrace families of engines, which are identical below the cylinder head gasket, but with appropriate cylinder heads and fuel systems, they can run on diesel, natural gas or hydrogen.
I wouldn’t be surprised to find out that the Class 99 locomotive will have a diesel engine, that has a hydrogen-powered sibling under development at Cummins.
With perhaps a power on hydrogen of about 2.5 MW, these zero-carbon locomotives would be able to handle upwards of ninety percent of all heavy freight trains in the UK.
These are further thoughts.
Alternatives To Cummins Hydrogen Internal Combustion Engines
There are two main alternatives, in addition to similar engines from companies like Caterpillar, JCB, Rolls-Royce mtu and others.
- Fuel cells
- Gas-turbine engines.
Note.
- Universal Hydrogen and others have fuel cells, that can probably deliver 2.5 MW.
- Universal Hydrogen use Plug Power fuel cells.
- Rolls-Royce have developed a 2.5 MW electrical generator, based on the engine in a Super Hercules, that is about the size of a typical beer-keg. I wrote about this generator in What Does 2.5 MW Look Like?.
Cummins may be in the pole position with Stadler, but there are interesting ideas out there!
Cummins have also indicated, they will build hydrogen internal combustion engines at Darlington in the UK.
Would One Of Universal Hydrogen’s Hydrogen Capsules Fit In A Railway Locomotive?
These are various widths.
- Class 66 locomotive – 2.63 metres.
- ATR72 airliner – 2.57 metres.
- DHC Dash-8 airliner – 2.52 metres
- Class 43 power car – 2.74 metres
I suspect that even if it was a bit smaller a hydrogen capsule could be made for a UK locomotive.
How Big Is The Market?
The UK has around five hundred diesel railway locomotives.
JCB: Building A Hydrogen Future
The title of this post, is the same as that of this page on the JCB web site.
The page contains this statement from Lord Bamford, who is JCB’s chairman.
I’m often asked, why hydrogen? Two years ago, I set the challenge that we should be making hydrogen engines for the construction industry and for agriculture. Two years later, we have hydrogen engines working in the kind of equipment that JCB makes. A solution that delivers power in the same way as conventional engines, but with none of the fossil fuels. We’re proving daily that hydrogen does work, that it’s a clean, renewable, transportable fuel.
Bold thinking, a lot of hard work, a lot of innovation – the kind of thing JCB has been delivering for over 75 years.
It is followed by a series of articles on hydrogen and JCB.
Rolls-Royce Successfully Tests mtu Engines With Pure Hydrogen
The title of this post, is the same as that of this press release from Rolls-Royce.
These are the two bullet points.
- mtu gensets and cogeneration units to be further developed for 100% hydrogen use
- First use in the new CO2-neutral container terminal in the German inland port of Duisburg
This is the first paragraph.
Rolls-Royce (LSE: RR., ADR: RYCEY) today announces that it has conducted successful tests of a 12-cylinder gas variant of the mtu Series 4000 L64 engine running on 100% hydrogen fuel. The tests, carried out by the Power Systems business unit, showed very good characteristics in terms of efficiency, performance, emissions and combustion. These tests mark another important step towards the commercial introduction of hydrogen solutions to meet the demand of customers for more sustainable energy.
Note.
- Rolls-Royce mtu have converted and tested a natural gas version of the Series 4000 L64 engine.
- The Class 43 power cars used in the iconic InterCity 125 train and powered by mtu V16 4000 R41R engines.
Are the two engines related? If so, can Rolls-Royce mtu build a hydrogen engine that could power an InterCity 125?
It was a rapid development.
Andrea Prospero, an engineer at Rolls-Royce responsible for the development of the hydrogen engine, is quoted as saying.
We are very pleased with the rapid progress. The very low engine emissions are well below the strict EU limits, no exhaust gas aftertreatment is required.
Due to the different combustion behaviour of hydrogen compared to natural gas, some engine components including fuel injection, turbocharging, piston design and control, were modified in the test engine. However, by using proven technologies within the Power Systems’ portfolio, such as mtu turbochargers, injection valves, and engine electronics and control, the development of the engine to use hydrogen was advanced quickly and efficiently.
Diesel and natural gas internal combustion engine manufacturers like Cummins, Rolls-Royce mtu and several other companies, have a long history of research, that they have the knowledge to convert diesel or natural gas engines to hydrogen.
So far only Cummins, JCB and Rolls-Royce mtu have disclosed a multi-fuel line of engines.
First Deployment For CO2-Neutral Power Supply At Duisport
There is a section in the press release called First Deployment For CO2-Neutral Power Supply At Duisport, where this is said.
Duisport, one of the world’s largest inland ports, is working with several partners to build a hydrogen-based supply network for its new terminal, ready for operation in 2024. In the future, most of the electricity required by the port itself will be generated directly on site from hydrogen in a CO2-neutral manner. This will be achieved by two combined heat and power plants with mtu Series 4000 hydrogen engines (with a total installed capacity of 2MW) as well as three mtu fuel cell systems (with a total installed capacity 1.5MW).
As part of its sustainability program, Rolls-Royce is realigning the product portfolio of Power Systems towards more sustainable fuels and new technologies that can further reduce greenhouse gas emissions.
There is also this Rolls-Royce graphic, which shows the energy sources.
It would appear batteries, combined heap and power (CHP), grid electricity, hydrogen electrolyser, hydrogen storage and renewable electricity are being brought together to create a climate-neutral energy system.
Is this a world-first, where hydrogen engines and fuel cell systems will be working together?
The Third Route To Zero-Carbon Transport
The two most common routes to zero-carbon transport are.
- Battery-electric vehicles
- Hydrogen fuel-cell vehicles
Note that most hydrogen-fuel cell vehicles also have a battery.
But I believe there’s a third route and that is the use of hydrogen in an internal combustion engine.
Earlier today, I wrote Rolls-Royce And AVK Provide Over 3.5 Gigawatts Of Emergency Power Capacity In The UK, which is based on a Rolls-Royce press release, with the same title.
This is an extract.
And this is said about the use of hydrogen.
Rolls-Royce is also currently developing its mtu gas engine portfolio for power generation so that the engines can run on hydrogen fuel in future, enabling a Net Zero energy supply. The company is also launching complete mtu hydrogen fuel cell solutions, that emit nothing but water vapor from 2025. This will enable CO2-free generation of emergency power for data centers and many other critical applications.
I certainly think, that they are going in the right direction.
Rolls-Royce mtu have a lot to lose, if their diesel engines that power trains, heavy equipment, ships and emergency power generators are replaced by other companies zero-carbon solutions.
- Large investments will need to be made in hydrogen electrolyser and fuel cell production.
- Some traditional factories making diesel engines will be closed and could this mean redundancies?
- A lot of retraining of staff at both manufacturer and customer will need to be made.
But a traditional internal combustion engine, that runs on hydrogen or even both hydrogen and diesel makes the transition to hydrogen a lot less painful.
Other companies going this route include Cummins, Deutz and JCB.
Conversion Of Existing Diesel Engines To Hydrogen
Surely, if an equivalence hydrogen engine exists for all of their diesel engines, a company like Cummins or Rolls-Royce mtu can produce a sound engineering route to decarbonise some of their existing applications.
A classic application would be converting London’s Routemaster buses to hydrogen, which I wrote about in Could London’s New Routemaster Buses Be Converted To Hydrogen Power?
This was my conclusion in that post.
I believe from my knowledge of Cummins and the way they work, that they will come up with a hydrogen-based solution, that will replace the Cummins diesel in these buses with a zero-carbon engine.
If Cummins don’t then someone else will.
Whoever solves the problem of converting London’s new Routemasters to hydrogen will have one of the best adverts for their product, there has ever been.
After converting London’s thousand Routemasters, the engineers could move on to anything powered by a Cummins engine.
As this is a world-wide problem, I believe that the manufacturers of cars, buses, trucks and many other vehicles will offer zero-carbon solutions for their products, as it will be necessary for survival.
If you have just bought a new diesel BMW and your government says that in two years time, diesel will no longer be available, you’re up the creek without a paddle. But if BMW can convert it to hydrogen for a small fraction of the cost of a new electric equivalent, you have a more available way out.
What Will Happen To Northern’s Class 195 Trains?
Northern’s Class 195 trains could be a problem in the future.
- They are diesel multiple units.
- There are twenty-five two-car trains and thirty-three three-car trains.
- All cars have a Rolls-Royce MTU 6H1800R85L diesel engine, that drives the train through a ZF EcoLife 6-speed transmission.
- They are 100 mph trains, which is adequate for the routes they serve.
- According to Wikipedia, the trains are designed for a lifespan of thirty-five years, which takes the trains past the date, when it is intended that all trains should be zero-carbon.
It looks to me, that a plan will be needed to decarbonise these trains, as they are probably too new and costly to scrap.
These are possibilities to upgrade them to zero-carbon.
Rebuild as Class 331 Electric Trains
The design of the Class 195 trains is based on the same platform as that of the Class 331 trains.
I would expect that it could be possible to rebuild the Class 195 trains as Class 331 trains.
But it would be an expensive and disruptive process and would require a lot of electrification.
Some battery-electric versions could be created to cut the need for electrification.
Run The Trains On Net-Zero Hydrogenated Vegetable Oil Or Other Fuels
In Powered By HVO, I wrote about research going on into the use of Hydrogenated Vegetable Oil or HVO.
There is also ongoing research into other net-zero fuels that can be used in a diesel engine.
The process used by Velocys to create sustainable aviation fuel can also be used to produce diesel from various sources like disposable nappies, household waste and scrap wood.
Run The Trains On A Dual Fuel Basis With Hydrogen
In Grand Central DMU To Be Used For Dual-Fuel Trial, I talk about how Grand Central in collaboration with a company called G-volution are running experiments with dual-fuelling a Class 180 train. G-volution state that they could dual fuel with hydrogen using their technology.
The Class 180 trains have Cummins engines, but I suspect G-volution’s technology or something similar could be applied to the Rolls-Royce MTU engines in the Class 195 trains.
This could be a very promising route.
Convert The Diesel Engines To Run On Hydrogen
Cummins and JCB have developed internal combustion engines, that can run on hydrogen. I would be very surprised if Rolls-Royce MTU are not developing this technology.
Conclusion
There are options to convert the Class 195 trains into low or zero-carbon trains.
.
Will JCB Dig The Whole World Out Of A Hole?
JCB and the Bamford family in general have form, where hydrogen is concerned.
- JCB have developed internal combustion engines, that will run on hydrogen.
- Jo Bamford owns Wrightbus and they are building hydrogen-fuelled buses in Northern Ireland.
- JCB were an early investor in hydrogen electrolyser company; ITM Power.
- JCB have signed a large contract for the delivery of hydrogen with Fortescue Future Industries.
I have just watched this amazing video, where Lord Bamford explains his philosophy on hydrogen.
JCB Signs Green Hydrogen Deal Worth Billions
The title of this post, is the same as that of this article on the BBC.
This is the first two paragraphs.
Construction equipment maker JCB has signed a deal to buy billions of pounds of green hydrogen, defined as hydrogen produced using renewable energy.
The deal means JCB will take 10% of the green hydrogen made by the Australian firm Fortescue Future Industries (FFI).
JCB are certainly going into hydrogen in a big way.
- They have demonstrated hydrogen-powered construction equipment.
- They have developed technology, so that internal combustion engines can run on hydrogen.
- Lord Bamford’s son; Jo bought Wrightbus and company supplied London’s hydrogen buses.
- Ryze, which is mentioned in the article was founded by Jo Bamford.
- JCB have made a strategic investment in electrolyser company; ITM Power.
I can see JCB making more investments in hydrogen.
In terms of green hydrogen production from renewable energy, I can see three areas providing substantial amounts of green hydrogen.
- Australia from solar and electrolysers. Australia has space and sun.
- Africa from solar and electrolysers. Africa has space and sun.
- Waters around the UK from wind and electrolysers.
As ITM Power have the world’s largest electrolyser factory in Sheffield and have recently raised money to build a second one, they could be the big winner in green hydrogen production.
But I can see JCB making hydrogen-powered equipment all over the world and supplying the hydrogen to run it.l
It should also be born in mind, that JCB know how to dominate a market.
Cummins Accelerates Work On Hydrogen-Fueled Internal Combustion Engines
The title of this post, is the same as that of this article on CSR Wire.
This is the first paragraph.
Global power leader Cummins Inc. is accelerating its work on internal combustion engines fueled by low-carbon hydrogen.
Cummins aren’t the only company going this route, as JCB have also developed a hydrogen-powered internal combustion engine.
In some ways it makes sense, as in a truck, railway locomotive or specialist machine, the conversion of the current diesel version to a hydrogen one could be easier.
From my experience of selling software to Cummins, they see themselves as specialists in providing customised diesel engines for anybody who wants them.
So could they supply customised hydrogen engines which are a direct replacement for a diesel engine?
It could be a very profitable market for Cummins, good for the environment and a quick way to decarbonise a lot of applications.
The Anonymous Widower 