Hydrogen Coaches? Setra Begins Testing Of A Technology Carrier With Cellcentric Fuel Cell Module
The title of this post, is the same as that of this article on Sustainable Bus.
This paragraph introduces the article.
Daimler Buses has started test drives of its first Setra coach equipped with a hydrogen fuel cell drive, named the technology carrier “H2 Coach.” The 13.9-meter high-decker, model S 517 HD, combines two hydrogen tanks with a total capacity of 46 kilograms and a fuel cell module capable of as many as 300 kW, developed.
Dailmler have also said this about the interim approval for the H2 Coach.
This approval allows test drives both on Daimler Buses’ internal testing grounds and on public roads. The vehicle is intended to offer a zero-emission alternative to diesel-powered coaches, with lower noise, higher range, and shorter refueling times compared with battery-electric vehicles, contributing to improved air quality in cities and holiday regions.
I’ll go along with that.
As Wrightbus and others are developing hydrogen coaches, I believe this could be the first big hydrogen application in road transport.
Which Companies Are Developing Hydrogen-Powered Coaches?
Google AI gave me this answer.
Companies actively developing or deploying hydrogen-powered coaches include Wrightbus (UK), partnering with Symbio, and Temsa and Caetanobus (Turkey). Toyota is converting used coaches with fuel cell modules, while Daimler Buses is road-testing its H2 Coach precursor. Other companies in the broader hydrogen transport space with relevant technology are Hyundai, Volvo, and Tata Motors.
As Symbio’s Wikipedia entry is in French, I am fairly certain, that Symbio is a French company in Grenoble.
This press release from Symbio is entitled Symbio And Wrightbus Unveil TThe Successful Outcome Of Their UK Government-Funded Partnership At CENEX EXPO 2024: A 300 kW Hydrogen-Powered Demonstrator Coach.
This is the sub-heading.
A partnership to develop a 300 kW, zero-emission demonstrator fuel cell coach and future 75 kW city bus applications.
These two introductory paragraphs add more details.
Symbio and Wrightbus signed a partnership to develop and demonstrate a zero-emission, hydrogen fuel cell coach designed for on-road public transportation in the UK. The joint project started in January 2024 with the delivery by Symbio to Wrightbus of four 75 kW StackPack™ fuel cell systems, forming a 300-kW power unit that Wrightbus integrated and tested into one of its single-deckers. The tests enabled the innovation teams on both sides to adjust and define the optimal settings for the vehicle’s powertrain. Having successfully completed this objective, the demonstrator is displayed for the first time at the Cenex Expo, starting Sept. 4, and will be operational and hit the road shortly.
This successful project sets the basis for future development of hydrogen-powered city buses equipped with Symbio 75 kW StackPack™ fuel cell systems, specifically designed for bus applications.
Symbio’s approach is different.
- Many drivers of my generation had a Ford XR3i hatchback.
- This sporty car had an 80 kW engine, a top speed of 115 mph and an acceleration time of 0-60 mph, of under 9 seconds.
- It was also great fun!
I do wonder if one of Symbio’s 75 kW StackPack™ fuel cell systems could be developed and fitted into a small hatchback, to create an afffordable zero-carbon runabout.
Already the press release says that Wrightbus and Symbio are co-operating with each other on 75 kW city bus applications.
Lord Bamford’s company ; JCB found Hyperdrive Innovation to develop batteries for their diggers. These batteries are now used in Hitachi’s Battery Intercity Express Trains.
Now, it looks like his son’s company have found Symbio to develop the fuel-cells needed for their innovative buses and coaches. Would one or two 75kW fuel cells be idea for smaller tractors and diggers?
Wrightbus At Heart Of £6.5bn Hydrogen Mega-Project Set To Transform UK Economy
The title of this post is the same as that of this article on Love Ballymena.
These are the first three paragraphs.
Ballymena’s Wrightbus is at the forefront of a transformative £6.5 billion clean hydrogen initiative that promises to create 24,300 jobs across the UK and position the nation as a global leader in renewable energy.
Project HySpeed, unveiled this week, unites some of Britain’s most influential companies—including Wrightbus, Centrica, JCB, and ITM Power—in a landmark effort to scale up green hydrogen production, reduce costs, and accelerate industrial decarbonisation.
The project is a major coup for Ballymena, where Wrightbus, a pioneer in zero-emission transport, has been a vital part of the local economy for decades. As a key member of the HydraB Power group, which spearheads HySpeed, Wrightbus brings its expertise as the producer of the world’s first hydrogen-powered double-decker bus.
I believe we need the Irish dimension in Project HySpeed, as the Irish have a unique way of getting things done.
I am reminded by a story, that I heard from a retired Guards officer about the liberation of Vienna in World War II.
The city was in a desperate state and as he hold me the story, the retired officer said that a woman could be had for the price of two cigarettes.
In the mess one evening, the officers were discussing what to do, when an Irish Guards officer said, “The people need some fun! Let’s organise a horse race meeting!”
They all thought he was joking, but that is what they did!
The guy, who told the story is long since dead, but he believed that day of fun meant that Austria wasn’t taken over by the Soviets, like so many other East European countries.
The Irish do have this unique way of getting things done.
Note that the CEO of Centrica is Chris O’Shea. Does he have Irish roots?
Centrica And Ryze Agree To Develop Hydrogen Pathway
The title of this post, is the same as that of this press release from Centrica.
These are the first three paragraphs.
Centrica and Ryze Hydrogen are set to jointly build and operate hydrogen production facilities aimed at providing a reliable supply of hydrogen for industry and transportation.
Under the landmark agreement the firms will jointly develop hydrogen production projects on existing Centrica sites and work with third-parties to build production on their sites too.
A Memorandum of Understanding has been signed and will combine expertise in order to kickstart the development of the UK hydrogen economy, targeting the mobility, industrial and commercial markets.
There are also some other interesting statements in the press release.
- Centrica’s Head of Hydrogen, says that we should be bold in our thinking about hydrogen.
- The partnership will explore how the UK can work with international hydrogen production facilities.
- Jo Bamford, green entrepreneur and Executive Chairman of Ryze, believes that Centrica are very serious about hydrogen.
- Centrica and Ryse will convert some of the British Gas fleet to hydrogen.
I feel this could be a very significant deal for the decarbonisation of the UK.
Ryse Hydrogen Is Now Ryze Hydrogen
Jo Bamford’s company Ryse Hydrogen is now called Ryze Hydrogen.
I have changed this blog to use the new spelling as I suspect Ryse clashed with the name of a computer game.
Will JCB Dig The Whole World Out Of A Hole?
JCB and the Bamford family in general have form, where hydrogen is concerned.
- JCB have developed internal combustion engines, that will run on hydrogen.
- Jo Bamford owns Wrightbus and they are building hydrogen-fuelled buses in Northern Ireland.
- JCB were an early investor in hydrogen electrolyser company; ITM Power.
- JCB have signed a large contract for the delivery of hydrogen with Fortescue Future Industries.
I have just watched this amazing video, where Lord Bamford explains his philosophy on hydrogen.
JCB Signs Green Hydrogen Deal Worth Billions
The title of this post, is the same as that of this article on the BBC.
This is the first two paragraphs.
Construction equipment maker JCB has signed a deal to buy billions of pounds of green hydrogen, defined as hydrogen produced using renewable energy.
The deal means JCB will take 10% of the green hydrogen made by the Australian firm Fortescue Future Industries (FFI).
JCB are certainly going into hydrogen in a big way.
- They have demonstrated hydrogen-powered construction equipment.
- They have developed technology, so that internal combustion engines can run on hydrogen.
- Lord Bamford’s son; Jo bought Wrightbus and company supplied London’s hydrogen buses.
- Ryze, which is mentioned in the article was founded by Jo Bamford.
- JCB have made a strategic investment in electrolyser company; ITM Power.
I can see JCB making more investments in hydrogen.
In terms of green hydrogen production from renewable energy, I can see three areas providing substantial amounts of green hydrogen.
- Australia from solar and electrolysers. Australia has space and sun.
- Africa from solar and electrolysers. Africa has space and sun.
- Waters around the UK from wind and electrolysers.
As ITM Power have the world’s largest electrolyser factory in Sheffield and have recently raised money to build a second one, they could be the big winner in green hydrogen production.
But I can see JCB making hydrogen-powered equipment all over the world and supplying the hydrogen to run it.l
It should also be born in mind, that JCB know how to dominate a market.
Wrightbus Presents Electric & Fuel Cell Single-Decker Buses
The title of this post, is the same as that as this article on Electrive.
This is the first paragraph.
The Northern Irish bus manufacturer Wrightbus is introducing a new single-deck bus with battery and fuel cell propulsion. The new models of the GB Kite series in the Hydroliner FCEV and Electroliner BEV variants can each accommodate up to 90 passengers and are scheduled to go into series production in 2022.
This means that Wrightbus now have single and double-deck zero emission buses with both battery and fuel cell propulsion.
These are my thoughts.
High Commonality
There may be four different buses, but they have a surprising amount in common.
In this press release on the Wrightbus web site, which is entitled Wrightbus To Showcase Two New Zero-Emission Buses, there is this paragraph.
Both buses share an 86% parts commonality with their Double Deck sisters which delivers significant benefits to operators in terms of reducing complexity and costs for fleet maintenance.
Vehicle manufacturers have been looking for high commonality for many decades and it is amazing that Wrightbus have achieved such a figure.
We mustn’t forget the advantages, Wrightbus will get from such commonality in terms of production, product support and the supply of parts and sub assemblies.
Passenger Capacity
The passenger capacity of the four buses are as follows.
- Double-decker – Hydrogen – 86
- Double-decker – Battery – 95
- Single-decker – Hydrogen – 90
- Single-decker – Battery – 90
Note.
- These figures come from the Wrightbus web site.
- The site says that the figures for the single-decker buses depend on bus length and specification.
Does the similar capacity of all the buses give operators more flexibility?
Range
The range of the four buses are as follows.
- Double-decker – Hydrogen – 350 miles
- Double-decker – Battery – 200 miles
- Single-decker – Hydrogen – 640 miles
- Single-decker – Battery – 300 miles
Note.
- These figures come from the Wrightbus web site or the press release for the new single-deck buses.
- These ranges are claimed by Wrightbus as best-in-class.
- But surely the range of 640 miles for a single-deck zero-carbon hydrogen bus opens up some interesting and unusual routes.
- Single-deck buses appear to have a longer range than their double-deck sisters.
There is also a degree of battery size flexibility in the battery-electric buses to suit an operator’s routes.
Single-deck battery-electric buses are available with these battery sizes and charging times.
- 340kWh – 2 ½ hours @ 150kW
- 454kWh – 3 hours @ 150kW
- 567kWh – 3 ½ hours @ 150kW
And these are the figures for the double-deck battery-electric buses.
- 340kWh – 2 ½ hours @ 150kW
- 454kWh – 3 hours @ 150kW
Note.
- Both single- and double-deck buses can use the two smaller batteries.
- I would assume that they are similar and it’s all part of the commonality.
- Both buses can also be fitted with a pantograph to charge the batteries, when the routes present an opportunity.
Could the largest battery be fitted to the double-deck bus? Perhaps at some point, but I suspect, that currently, a weight limitation applies.
The Fuel Cell
This sentence from the Electrive article, describes the fuel cell system of the hydrogen bus.
The fuel cell solo bus model is very similar in design. Instead of the pure BEV drive, the GB Kite Hydroliner FCEV has a Ballard FCmove fuel cell with 70 kW or 100 kW and a small supplementary battery with 30 or 45 kWh on board.
It appears, there is flexibility in the power.
Forsee Batteries From France
This paragraph from the Electrive article, talks about the batteries.
Incidentally, Forsee Power is acting as the supplier of the batteries for the BEV buses. The Bamford Group, new parent of Wrightbus, had extended the partnership with the French battery manufacturer in October 2020 with a new contract for several hundred battery systems per year. Forsee Power announced the introduction of extra-thin battery modules earlier this year and directly named Wrightbus as the launch customer for the modules of the new Slim series. Whether these batteries are now already being installed in the two Electroliners is not specified. However, the high storage capacity of the 567-kWh top battery leads us to assume this, at least for the solo bus model.
Forsee’s slimline batteries seem a major advance in the powering of vehicles like buses.
It certainly looks like extra-thin is beautiful, where batteries are concerned.
Conclusion
This is a formidable line-up of four zero-carbon buses, that can be tailored to an operator’s needs.
When linked tom Jo Bamford’s company; FUZE, which I wrote about in New Company Established To Help Transition Bus Fleets To Hydrogen, Bamford’s deck of cards look even stronger.
Will Jo Bamford do for the bus industry, what his grandfather did for diggers? I wouldn’t bet against it!
New Company Established To Help Transition Bus Fleets To Hydrogen
The title of this post, is the same as that of this article on H2 View.
These first two paragraphs describe the company.
A new asset financed company has been launched to help design, deliver, and finance the seamless transition to a zero-emissions bus fleet with hydrogen included.
Launched by Wrightbus owner Jo Bamford today (August 9), FUZE will support the energy transition to cleaner variants by offering packages that enable the transition to hydrogen or electric fleets of buses.
If Jo Bamford gets this right, it could certainly smooth the transition to hydrogen and electric buses, where bus companies will be introducing new technology.
The words asset-based make me think, that buses, fuelling systems and chargers could all be hired on a bus-by-the-hour basis in much the same way train manufacturing companies like Hitachi and Stadler supply trains to the train operating companies.
The manufacturers are contracted to supply so many trains each day and if there are reliability or availability problems, then they must compensate the operators. That model would surely work with buses.
- I also suspect the model would allow flexibility, as to the choice of either an electric or hydrogen bus.
- I also think, that the model would be able to provide short-term deals for large events and Rail Replacement services.
- Buses no longer needed could also be returned, repainted and hired by another operator.
- FUZE could also have a standby fleet, so any bus operator wanting to try hydrogen buses for a month, could enter into a short-term deal.
I also think that this new generation of buses can open up innovative ideas for bus use. In Three Hydrogen Double Decker Buses Set For Dublin, I describe how Dublin will use just three hydrogen buses to create a fast commuter route.
Conclusion
I like it!
Short Term Hire Of Buses
I have a feeling that if say you wanted to hire a small fleet of buses for say a festival like Glastonbury, that hydrogen buses could be the better bet.
Suppose you wanted to run a fleet of five buses to and from the car park at the nearest rail station.
- Feeding the chargers for five buses will need a substantial electricity feed.
- Hydrogen buses can be refuelled from a mobile fuelling station.
- Hydrogen buses can probably run all day on one refuelling.
The ease of refuelling would appear to favour the hydrogen bus.
Ryze Hydrogen’s Suffolk Freeport Hydrogen Vision Takes Shape
The title of this post, is the same as that of this article on S & P Global.
This is the introductory paragraph.
Ryze Hydrogen plans to install a 6 MW electrolyzer at the Sizewell nuclear site in Suffolk as a launchpad for mass production of low carbon hydrogen in and around the future freeport of Felixstowe, company founder Jo Bamford told S&P Global Platts March 3.
Ryze Hydrogen are building the Herne Bay electrolyser.
- It will consume 23 MW of solar and wind power.
- It will produce ten tonnes of hydrogen per day.
This would mean that Sizewell’s 6 MW electrolyser could be producing around a thousand tonnes of hydrogen per year or 2.6 tonnes per day.
Note that the port and the power station are only about thirty miles apart.
Suffolk is thinking big again!
The last part of the article is where Jo Bamford discusses the cost of hydrogen and hydrogen buses and how he intends to sell them to the UK and ultimately the world.
Suffolk and Jo Bamford appear to be made for each other, with complementary ambitions.
All Aboard The Bamford Hydrogen Bus Revolution
The title of this post, is the same as that of this article on Air Quality News.
This is the introductory paragraph.
Air Quality News editor Jamie Hailstone talks to JCB heir and hydrogen advocate, Jo Bamford, about why it is the fuel of the future for buses.
It is a good read, as Jo Bamford details his vision to change public transport with thousands of hydrogen-powered buses.
He talks in a common-sense manner, about the economics and practicalities of zero emission buses, of which this paragraph is typical.
‘I have a bus manufacturing business,’ he adds. ‘We make a diesel bus, a battery double-decker and a hydrogen double-decker. A battery double-decker will do 60% of the distance of a diesel bus and take 4.5 hours to charge. A hydrogen bus will do the same distance as a diesel bus and take seven minutes to fill up. If you are running a bus for 22 hours a day, you can’t afford to charge them up for 4.5 hours a day.
Jo Bamford finishes with.
I think hydrogen is a sexy, cool thing to be looking at.
I agree with him and we should get started on lots of hydrogen buses and their hydrogen supply network.
As I wrote in Daimler Trucks Presents Technology Strategy For Electrification – World Premiere Of Mercedes-Benz Fuel-Cell Concept Truck, Mercedes are going the hydrogen route with big trucks and these trucks will need a hydrogen supply network to be built in the UK.
So surely, we should look at decarbonisation of buses and heavy trucks in an holistic way, by creating that hydrogen supply network in the UK.
Ryze have now obtained planning permission for their first big electrolyser at Herne Bay and it now has its own web site, which includes this video, explaining Ryze Hydrogen’s philosophy.
Let’s hope that this first electrolyser, grows into the network the country needs.