Hoerbiger And HD Hyundai Infracore Cooperate On Hydrogen-Powered Combustion Engine
The title of this post, is the same as that of this article on Hydrogen Central.
These two paragraphs outline the story.
This year’s ConExpo in Las Vegas was full of surprises and amazing news. Among the stars of the exhibition was the hydrogen-powered internal combustion engine (ICE) from HD Hyundai Infracore equipped with H2PFI injectors made by HOERBIGER.
This hydrogen-powered ICE can produce a power output of 300 kW (402 HP) and will see mass production in 2025. It will be installed on buses, trucks and construction equipment. While meeting Zero CO2 and Zero Impact Emission requirements it is also 25-30% more economical than battery packs or fuel cells when vehicle price and maintenance costs are considered. One fueling of 10 minutes allows the vehicle to drive for a distance of up to 500 km (310.6 miles).
The more of these stories I read about hydrogen internal combustion engines, the more they convince me, that this is the way to go.
These advantages keep repeating themselves.
- Large range.
- Quick refuelling times.
- Understandable technology.
- Suitable for heavy applications.
- Similar manufacturing to current diesel and petrol engines.
- Less exotic rare earths and metals.
- Lower environmental footprint.
- Can be converted from existing diesels.
The one thing they all need is different lean-burn fuel injection. Hence Hyundai’s tie-up with HOERBIGER.
3GW Green Hydrogen Project To Power Heavy Industry With Surplus Scottish Wind Energy
The title of this post, is the same as that of this article on the Institute of Mechanical Engineers web site.
I have covered the Kintore Electrolyser before, but this is a professional description of the project from a respected institution, who should know what they are talking about.
I can see several other giant electrolysers being built, in places like Humberside, Merseyside, Teesside, where there are large amounts of wind power and heavy energy users in the cement, chemicals and steel industries.
There could also be one in Norfolk or Suffolk to use the masses of offshore wind power being developed.
The Ultimate Bi-Mode
This picture shows, what could be an experiment by Freightliner at Shenfield.
Unfortunately, I didn’t have a chance to ask the driver, if the Class 66 locomotive was running dead-in-train or helping the Class 90 locomotive with a very heavy load.
The picture shows, that the electric and diesel locomotives can work together, at the front of a train.
Note.
- The Class 66 locomotive has a power of 1,850 kW and the Class 90 locomotive has 3,730 kW.
- Did the Class 66 locomotive pull the train out of Felixstowe?
Since I took this picture, I’ve never seen a similar pairing again.
Coping With My Cough
Over the last few weeks, I’ve developed a terrible hacking cough.
I used to get these as a child and regularly had months off school.
I can remember that our GP; Dr. Egerton White was worried and visited me regularly.
But I can’t remember having one since and certainly, I never had one in the forty years I lived with C.
About ten days ago, I noticed that a Marks and Spencer chilli con carne seem to calm my coughing down.
So I consulted Doctor Google and found several pages like this page on Rochester Regional Health, which is entitled Spicy Foods and Your Health.
Under a heading of Spicy Foods Help with Cold Symptoms: FACT, this is said.
Spicy foods contain capsaicin, the bioactive ingredient in chili peppers. Capsaicin breaks up mucus, which can help effectively relieve coughing and a sore throat. However, capsaicin can increase the production of mucus, causing a more prevalent runny nose.
My nose is running, but not excessively so. But I am generating a lot of mucus, just as my father always did.
His remedy was a mixture of strong mints and catarrh tablets.
I have started eating my Leon breakfast, that I eat most days with a pot of their chilli sauce.
It does seem to calm my cough throughout most of the day.
Could The Bombardier Voyagers Be Converted To Hydrogen Power?
Avanti West Coast, CrossCountry and East Midlands Trains all run versions of Bombardier Voyager trains.
- There are 103 sets in service.
- Lengths are four, five and seven cars.
- They are 125 mph trains.
- They are powered by one Cummins QSK19 diesel engine in each car.
Given Cummins’s enthusiasm for hydrogen could these diesel engines be converted to hydrogen power, so the trains could run long distance routes on zero-carbon power?
If there is no need for them in the UK, there are probably lots of places in the world that would like them!
Vestas 15 MW Prototype Now At Full Throttle
The title of this post, is the same as that of this article on offshoreWIND.biz.
This is the sub-heading.
Last week, three months after it was installed at the National Test Center for large wind turbines in Østerild, Denmark, Vestas’s V236-15.0 MW prototype wind turbine reached its nominal power rating of 15 MW.
On the 30th December 2022, I wrote Vestas 15 MW Prototype Turbine Produces First Power.
It appears to me, that going from startup to full power in a few days over three months indicates that testing has gone well.
I suspect too, that this apparently successful first test indicates that 15 MW will quickly become a standard size for wind turbines.
Full certification is expected from the third quarter of this year.
Mercedes-Benz, Amazon, Frankfurt Airport, Lidl & Kaufland, Vodafone – Giants In Germany Lining Up To Buy Offshore Wind Power
The title of this post, is the same as that of this article on offshoreWIND.biz.
This is the sub-heading.
With the latest news about Lidl and Kaufland entering a long-term offshore wind power offtake contract, and Mercedes-Benz announcing the same shortly prior to that, the list of big names signing up to buy offshore wind-generated electricity in Germany keeps growing. What lies behind this are both the companies’ ambitious decarbonisation strategies and the country’s approach to tendering.
Rhe whole article can be read after signing up for a free trial.
Centrica Plan Green Energy Hub At Former Gas Power Plant
The title of this post, is the same as that of this news item from Centrica.
These three paragraphs outline the project.
A former gas fired power plant in North Yorkshire is to be turned in to a green energy hub under ambitious plans by Centrica.
The energy company has acquired the four-acre former Knapton Generating Station from Third Energy and plans to develop a 28MW battery on the site.
In addition, Centrica is exploring how Knapton could be used for off-grid hydrogen production, as well as the possibility for solar energy in the surrounding area.
Over the last few months, I’ve written about other small projects from Centrica.
- Centrica Business Solutions Begins Work On 20MW Hydrogen-Ready Peaker In Redditch
- Centrica And HiiROC To Inject Hydrogen At Brigg Gas-Fired Power Station In UK First Project
The company has also announced links with other companies.
- Centrica Announces Hydrogen Ready Combined Heat And Power Partnership With 2G
- Lhyfe And Centrica To Develop Offshore Renewable Green Hydrogen In The UK
- Centrica And Ryze Agree To Develop Hydrogen Pathway
Note, that the first concerns generators and the others concern hydrogen.
The Centrica news item about the Knapton generating station has this fourth paragraph.
The multi-million pound deal is part of Centrica Business Solutions strategic plan to create a 900MW portfolio of solar and battery assets by 2026.
It seems obvious to me that the Brigg, Knapton and Redditch projects fit this Centrica Business Solutions strategic plan, with sizes as follows.
- Brigg – 49 MW
- Knapton – 41.5 MW
- Redditch – 20 MW
I would expect to see Centrica behind several more of these smaller energy projects.
For that reason I have tagged all articles dealing with these projects as Centrica Small Energy Projects.
These are my thoughts about the Knapton generating station.
Third Energy
Third energy’s web site defines Third Energy as an unusual fossil energy company.
- The History page says that Knapton Generating Station was producing electricity using gas from the Vale of Pickering for over 25 years.
- The Net Zero Rise page describes their involvement in the Net Zero RISE consortium with Durham, Leicester and Oxford Universities.
- The Plug & Abandon and Geothermal pages are very much worth a read.
According to the Centrica news item, Third Energy will retain the ownership of the 12 well-sites and associated gas pipeline network.
I shall be watching this company and their developing relationship with Centrica.
The Net Zero RISE Consortium
The Net Zero RISE Consortium has a home page on the Newcastle University web site.
The page has this sub-heading.
Research Infrastructure for Subsurface Energy: an academic-industry partnership to deliver the UK’s first deep test sites.
This is said under a heading of Our Ambition.
This is the most cost-effective way of developing the UK’s first deep test site onshore.
Repurposing wells leverages previous capital investment. Using an onshore site with existing wells and geophysical data:
- eliminates the major cost of drilling and engineering
- reduces uncertainty by drawing on knowledge of the well and surrounding geological conditions
- is safer and easier access than offshore locations
We propose developing three test sites: CO2 storage; H2 storage and geothermal.
This seems to be a very sensible research collaboration and I wouldn’t be surprised to see more companies and universities join.
The Battery
The Centrica news item says this about the battery.
The first project at the site near Malton will be a 56MWh battery which will utilise some of the 41.5MW export capability of the existing grid connection. It’s anticipated the battery would be able to power around 14,000 homes for two hours.
This paragraph would indicate that the battery is supplying just 2 kWh per hour.
A common figure on the Internet is that the average house uses 8 kWh per day, which is 0.33 kWh per hour.
I have a feeling that the figures need correcting somewhere.
Solar Power
The third paragraph of the Centrica news item mentions solar energy.
In addition, Centrica is exploring how Knapton could be used for off-grid hydrogen production, as well as the possibility for solar energy in the surrounding area.
This Google Map shows the site.
It appears to be several hundred metres to the nearest house.
I have read a very simple rule, that says a hectare, which is about the size of a full-size football pitch can accommodate a MW of panels. Obviously Centrica will have accurate calculations.
Off-Grid Hydrogen Production
The third paragraph of the Centrica news item mentions off-grid hydrogen production.
In addition, Centrica is exploring how Knapton could be used for off-grid hydrogen production, as well as the possibility for solar energy in the surrounding area.
Consider these points about the Knapton site.
- It has been handling gas for at least twenty-five years.
- It is connected to the electricity and gas grids.
- It has connections to a dozen gas wells.
- There would be space for a smaller electrolyser.
- Hydrogen could be exported from the site, by blending into the natural gas grid.
If Third Energy and the Net Zero RISE Consortium develop Knapton as a site for their H2 Storage test well, Centrica and an off-grid hydrogen production facility would be ideal partners.
Centrica could even use the site to try out new ideas.
This appears to be one of those engineering projects, that has been thought through whilst drinking several pints of real ale in a welcoming hostelry nearby.
Geothermal Engineering
This site could be used for experiments with geothermal engineering, but there doesn’t seem many places nearby, that would need a good supply of hot water.
Conclusion
There’s more to this deal, than meets the eye.
Centrica Business Solutions Begins Work On 20MW Hydrogen-Ready Peaker In Redditch
The title of this post, is the same as that as this news item from Centrica Business Systems.
This is the sub-heading.
Centrica Business Solutions has started work on a 20MW hydrogen-ready gas-fired peaking plant in Worcestershire, as it continues to expand its portfolio of energy assets.
These three paragraphs outline the project.
Centrica has purchased a previously decommissioned power plant in Redditch, and is set to install eight UK assembled containerised engines to burn natural gas.
Expected to be fully operational later this year, the peaking power plant will run only when there is high or peak demand for electricity, or when generation from renewables is low. The Redditch project will have the capacity to power the equivalent of 2,000 homes for a full day when required, helping to maintain stability and reliability on the grid.
The engines will also be capable of burning a blend of natural gas and hydrogen, futureproofing the site and helping the UK transition towards a decarbonised energy system.
- The original power station had Rolls-Royce generators.
- Cummins and Rolls-Royce mtu and possibly other companies can probably supply the dual fuel generators.
- Cummins have received UK Government funding to develop hydrogen-powered internal combustion engines.
- This press release from Cummins, which is entitled Dawn Of A New Chapter From Darlington, gives more details on Cummins’ plans for the Darlington factory and hydrogen.
Given that Cummins manufactured sixty-six thousand engines in Darlington in 2021 and it is stated that these containerised engines will be assembled in the UK, I feel, that these engines may be from Cummins.
Centrica’s Plans
This paragraph in the Centrica Business Systems news item, outlines their plans.
The Redditch peaking plant is part of Centrica’s plans to deliver around 1GW of flexible energy assets, that includes the redevelopment of several legacy-owned power stations, including the transformation of the former Brigg Power Station in Lincolnshire into a battery storage asset and the first plant in the UK to be part fuelled by hydrogen.
As Redditch power station is only 20 MW, Centrica could be thinking of around fifty assets of a similar size.
Brigg Power Station
The Wikipedia entry for Brigg Power station gives these details of the station.
- The station was built in 1993.
- It is a combined cycle gas turbine power station.
- The primary fuel is natural gas, but it can also run on diesel.
- It has a nameplate capacity of 240 MW.
Brigg power station is also to be used as a test site for hydrogen firing.
This news item from Centrica is entitled Centrica And HiiROC To Inject Hydrogen At Brigg Gas-Fired Power Station In UK First Project.
These paragraphs from the news item explains the process.
The 49MW gas fired plant at Brigg is designed to meet demand during peak times or when generation from renewables is low, typically operating for less than three hours a day. Mixing hydrogen in with natural gas reduces the overall carbon intensity.
It’s anticipated that during the trial, getting underway in Q3 2023, no more than three per cent of the gas mix could be hydrogen, increasing to 20% incrementally after the project. Longer term, the vision is to move towards 100% hydrogen and to deploy similar technology across all gas-fired peaking plant.
HiiROC’s proprietary technology converts biomethane, flare gas or natural gas into clean hydrogen and carbon black, through an innovative Thermal Plasma Electrolysis process. This results in a low carbon, or potentially negative carbon, ‘emerald hydrogen’.
Because the byproduct comes in the form of a valuable, solid, pure carbon it can be easily captured and used in applications ranging from tyres, rubbers and toners, and in new use cases like building materials and even as a soil enhancer.
It looks to me, that HiiROC are using an updated version of a process called pyrolysis, which is fully and well-described in this Wikipedia entry. This is the first paragraph.
The pyrolysis (or devolatilization) process is the thermal decomposition of materials at elevated temperatures, often in an inert atmosphere. It involves a change of chemical composition. The word is coined from the Greek-derived elements pyro “fire”, “heat”, “fever” and lysis “separating”.
Pyrolysis is more common than you think and is even used in cooking to do things like caramelise onions. This is a video of a chef giving a demonstration of caramelising onions.
On an industrial scale, pyrolysis is used to make coke and charcoal.
I came across pyrolysis in my first job after graduating, when I worked at ICI Runcorn.
ICI were trying to make acetylene in a process plant they had bought from BASF. Ethylene was burned in an atmosphere, that didn’t have much oxygen and then quenched in naphtha. This should have produced acetylene , but all it produced was tonnes of black soot, that it spread all over Runcorn.
I shared an office with a guy, who was using a purpose-built instrument to measure acetylene in the off-gas from the burners.
When he discovered that the gas could be in explosive limits, ICI shut the plant down. The Germans didn’t believe this and said, that anyway it was impossible to do the measurement.
ICI gave up on the process and demolished their plant, but sadly the German plant blew up.
It does look like HiiROC have tamed the process to be able to put hydrocarbons in one end and get hydrogen and carbon black out the other.
I wonder how many old and possibly dangerous chemical processes can be reimagined using modern technology.
It certainly appears that Centrica are not holding back on innovation.
Conclusion
I’ve never run a large electricity network. Not even a simulated one.
But I’m fairly sure that having a large number of assets of different sizes, that can be optimised to the load and the fuel available, creates a more reliable and efficient network.
Heavy energy users may even have their own small efficient power station, that is powered by gases piped from the local landfill.
Angus Peter Campbell: I’m In Two Minds About The Renewable Energy Revolution
The title of the post, is the same as that of this article in the Aberdeen Press and Journal.
This is the sub-heading.
The debate (argument) between development and environmentalism is as old as the hills.
In the article, Campbell puts all sides of the arguments over the Coire Glas pumped storage hydro-electric scheme, and the article is very much a must read.
I feel that this 1500 MW/30 GWh scheme should be built, as like Hinckley Point C and Sizewell C, it takes a large bite out of the new energy storage capacity that is needed.
But if we do build this large project, we should think very hard about how we do it.
These are a few thoughts.
Low Carbon, Disturbance And Noise During Construction
High Speed Two are doing this and I wrote about it in HS2 Smashes Carbon Target.
I do subject though, that increasingly large construction projects can go this way.
Electric Trucks, Cranes And Other Equipment
High Speed Two and big mining companies are increasingly using electric mining trucks, cranes and other equipment.
As this sort of equipment, also provides a better environment for workers, I suspect we’ll see more electric equipment.
Hydrogen Trucks And Construction Equipment
Hydrogen could play a big part and rightly so.
It is ideal for heavier equipment and one of its biggest advocates and developers is JCB.
I wouldn’t be surprised to see a decision about an onsite electrolyser being made soon.
Low Carbon Concrete
There are various methods of making low- and zero-carbon concrete, some of which incorporate carbon dioxide into the material.
Use Of Loch Lochy And The Caledonian Canal
I wouldn’t be surprised if just as the Thames in London was used in the construction of Crossrail and the Northern Line extension, Loch Lochy and The Caledonian Canal will be used to take out construction spoil.
There’s certainly a lot of ways to be innovative in the movement of men and materials.
Conclusion
The construction of Coire Glas will make an epic documentary.
The Anonymous Widower 