Ultra Safe Nuclear, Hyundai Engineering, SK Ecoplant Sign MOU For Clean Hydrogen Production
The title of this post, is the same as that of this press release from Ultra Safe Nuclear Corporation.
These are the first two paragraphs.
Ultra Safe Nuclear Corporation, the U.S.-based global leader in the deployment of fourth-generation gas-cooled microreactors, Hyundai Engineering (Representative Director Hong Hyun-sung) and SK ecoplant (Representative Director Park Kyung-il) are teaming up to conduct research and development for carbon-free hydrogen production. The three companies signed an MOU on Thursday, April 20th for the construction of a “Hydrogen Micro Hub” at the SK ecoplant headquarters in Seoul’s Jongno-gu.
The “Hydrogen Micro Hub” is a facility that produces hydrogen by applying a high-temperature electrolysis process of solid oxide electrolysis cells (SOEC) to the electricity and high-temperature steam generated by USNC’s Micro-Modular™ Reactor (MMR®). This is a carbon-free hydrogen production method that extracts hydrogen by decomposing water with electricity generated from nuclear power.
Ultra Safe Nuclear Corporation has a web site.
- Ultra Safe Nuclear Corporation, is a U.S. corporation headquartered in Seattle.
- Canada appears to be deeply involved.
- Innovate UK appears to have dished out a grant.
- They appear to have sold five of their MMRs.
The company could be a serious competitor in the market for small modular nuclear reactors.
Suffolk: Sizewell C To Explore ‘Innovative’ Waste Heat Lido
The title of this post, is the same as that, of this article on the East Anglian Daily Times.
This is the sub-heading.
The developers of the new Sizewell C nuclear power station have expressed an interest in an “innovative” plan to use waste heat from the plant to heat a new lido.
And this is the first paragraph.
Creating the outdoor pool was one of a number of ideas contained within the Leiston masterplan – a blueprint for transforming the Suffolk town – and now the Sizewell C company has pledged to explore the proposal with the town council.
This map shows the town of Leiston and the Sizewell power stations site.
Note.
- Leiston is in the South-West corner.
- The power station site is in the North-East corner.
I have a few thoughts.
Pink Hydrogen
Pink hydrogen is zero-carbon hydrogen produced using nuclear power.
The production of hydrogen is already part of the plans for Freeport East, which I wrote about in Ryze Hydrogen’s Suffolk Freeport Hydrogen Vision Takes Shape.
In that article, I said this.
This would mean that Sizewell’s 6 MW electrolyser could be producing around a thousand tonnes of hydrogen per year or 2.6 tonnes per day.
The more efficient high temperature electrolysis can be used, using some of the waste heat from the nuclear power station. I wrote about this in Westinghouse And Bloom Energy To Team Up For Pink Hydrogen.
I also suspect that it may be more efficient to use seawater to produce the hydrogen.
Could high temperature electrolysis be used at Sizewell?
District Heating
The waste heat can also be used for district heating.
A Train Service To Ipswich
This Google Map shows the railway through Leiston, which is currently used to bring fuel to Sizewell B power station and remove waste.
Note.
- The railway starts in the North-West corner of the map.
- The green dot in that corner marks Leiston cemetery.
- The railway then goes East before turning to the South-East corner of the map.
- In that corner, there are two sidings for loading and unloading the flasks.
Surely, Leiston also needs a new railway station, with at least an hourly service to Saxmundham, Wickham Market, Woodbridge and Ipswich. And possibly even Aldeburgh!
This map from OpenRailwayMap shows the route of the Aldeburgh branch.
Note.
- The North-South yellow line is the East Suffolk Line.
- Their were three stations; Leiston, Thorpeness Halt and Aldeburgh.
- Leiston station was in the North of the town.
The intact section of the branch is shown in yellow.
There would be no need for any electrification, as Stadler, who built Greater Anglia’s Class 755 trains, are the masters of battery-powered trains and could convert these trains to battery operation. Recently, one of the smaller metro trains, that Stadler are building for Liverpool, ran for nearly 90 miles on battery power alone, which I wrote about in New Merseyrail Train Runs 135km On Battery.
An hourly train service would double the frequency of the train service between Saxmundham and Ipswich.
Does the Leiston masterplan include a train service?
And if it does, does it terminate at a new Aldeburgh station?
Conclusion
Integrating development around a nuclear power station could be a way of levelling up.
It would bring electricity, heat, a rail link and jobs to an area.
Will Rolls-Royce use these benefits to sell one of their SMRs to those living around a site?
Rolls-Royce To Develop mtu Hydrogen Electrolyser And Invest In Hoeller Electrolyser
The title of this post, is the same as that of this press release from Rolls-Royce.
These are the three main points in the press release.
- Holdings in start-up companies in northern Germany secure Rolls-Royce Power Systems access to key green hydrogen production technology.
- Electrolysis systems for several megawatts of power.
- First demonstrator in 2023 using a Hoeller stack.
This is the introductory paragraph to the deal.
Rolls-Royce is entering the hydrogen production market and acquiring a 54% majority stake in electrolysis stack specialist Hoeller Electrolyzer, whose innovative technology will form the basis of a new range of mtu electrolyzer products from its Power Systems division. Hoeller Electrolyzer, based in Wismar, Germany, is an early-stage technology company that is developing highly efficient polymer electrolyte membrane (PEM) stacks, under the brand name Prometheus, for the cost-effective production of hydrogen.
This page on the Hoeller Electrolysis web site gives details of Prometheus.
- Hoeller are planning small, medium and large electrolyser modules, the largest of which is rated at 1.4 MW.
- Load changes of between 0 and 100 % within seconds.
- Cold start capability.
- It will produce 635 Kg/day.
- They are talking of a cost of 4€/Kg.
It all sounds good to me.
This paragraph is from the press release.
Founded in 2016, Hoeller Electrolyzer has positioned itself, with Prometheus, as one of the few highly specialized expert players in the field of high-efficiency PEM electrolysis stacks. Its founder, Stefan Höller, has more than a quarter of a century’s experience of developing electrolysis technology and has already registered 14 patents connected with Prometheus. Particularly high efficiency is promised by special surface technologies for the bipolar plates which significantly reduce the use of expensive precious metals platinum and iridium as catalysts, as well as increased output pressure.
I know a small amount about electrolysis and feel that Rolls-Royce may have got themselves a high-class deal.
Rolls-Royce’s large German presence in companies like mtu, will also help to smooth any doubts about the deal.
This paragraph indicates a shared belief.
Rolls-Royce and Hoeller Electrolyzer are united by a shared belief in the opportunity of zero-carbon energy – both for power supply and the propulsion of heavy vehicles. With decades of experience and systems expertise, Rolls-Royce is going to develop a complete electrolyzer system and has a global sales and service network, which opens up the potential for significant worldwide sales.
But perhaps, this is the most significant paragraph of the press release.
Armin Fürderer, who heads up the Net Zero Solutions business unit of Power Systems, said: “We’re going to launch electrolyzers with several megawatts of power right from the start. A total output of over 100 megawatts is conceivable by combining several electrolyzers.”
A quick search of the Internet, indicates that 100 MW is the size of the world’s largest electrolysers.
Applications
I can see applications for these large electrolysers.
Rolls-Royce Power Systems
This is a sentence from the press release.
Hoeller Electrolyzer, whose innovative technology will form the basis of a new range of mtu electrolyzer products from its Power Systems division.
The Rolls-Royce Power Systems web site, has this mission statement.
The Power Systems Business Unit of Rolls-Royce is focused on creating sustainable, climate neutral solutions for drive, propulsion and power generation.
In Rolls-Royce Makes Duisburg Container Terminal Climate Neutral With MTU Hydrogen Technology, I describe one of Rolls-Royce Power Systems projects.
The title of this post, is the same as this press release from Rolls-Royce.
This is the first sentence.
Rolls-Royce will ensure a climate-neutral energy supply at the container terminal currently under construction at the Port of Duisburg, Germany.
There is also this Rolls-Royce graphic, which shows the energy sources.
It would appear batteries, combined heap and power (CHP), grid electricity, hydrogen electrolyser, hydrogen storage and renewable electricity are being brought together to create a climate-neutral energy system.
Note.
- The system uses a large hydrogen electrolyser.
- I suspect the hydrogen will be generated by off-peak electricity and local renewables.
- Hydrogen will probably power the container handling machines, ships, trucks, vehicles and other equipment in the port.
Hydrogen appears to be used as a means of storing energy and also for providing motive power.
I would suspect, the ultimate aim is that the port will not emit any carbon dioxide.
Other ports like Felixstowe and Holyhead seem to be going the hydrogen route.
Refuelling Hydrogen Buses and Charging Electric Buses
If you look at the Duisburg system, I can imagine a similar smaller system being used to refuel hydrogen buses and charge electric ones.
- The hydrogen electrolyser would be sized to create enough hydrogen for a day or so’s work.
- Hydrogen would be generated by off-peak electricity and local renewables.
- If an operator bought more buses, I’m certain that the architecture of the electrolyser would allow expansion.
- Hydrogen fuel cells would boost the electricity supply, when lots of buses needed to be charged.
- Any spare hydrogen could be sold to those who have hydrogen-powered vehicles.
- Any spare electricity could be sold back to the grid.
It should be noted that manufacturers like Wrightbus have developed a range of hydrogen and electric buses that use the same components. So will we see more mixed fleets of buses, where the best bus is assigned to each route?
I have used buses as an example, but the concept would apply to fleets of cars, trucks and vans.
Green Hydrogen
Large efficient electrolysers will surely be the key to producing large quantities of green hydrogen in the future.
It appears that about 55 MWh is needed to produce a tonne of green hydrogen using existing electrolysers.
The Hoeller electrolyser appears to be about 53 MWh, so it is more efficient.
Green Hydrogen From An Onshore Wind Farm
If you look at the average size of an onshore wind farm in the UK, a quick estimate gives a figure of 62 MW. I shouldn’t expect the figure for much of the world is very different, where you ignore the gigafarms, as these will distort the numbers.
An appropriately-sized electrolyser could be added to onshore wind farms to provide a local source of hydrogen for transport, an industrial process or a domestic gas supply for a new housing estate.
A single 5 MW wind turbine with a capacity factor of around 30 % would produce around 680 Kg of green hydrogen per day.
Green Hydrogen From An Offshore Wind Farm
There are basic methods to do this.
Put the electrolyser onshore or put the electrolyser offshore and pipe the hydrogen to the shore.
I think we will see some innovative configurations.
In ScotWind N3 Offshore Wind Farm, I described how Magnora ASA are developing the ScotWind N3 wind farm.
The floating turbines surround a concrete floater, which in the future could contain an electrolyser and tankage for hydrogen.
The ScotWind N3 wind farm is designed to be a wind farm rated at 500 MW.
I can see an electrolyser on the floater, of an optimal size to make sure all electricity is used.
Pink Hydrogen
Pink hydrogen, is zero-carbon hydrogen produced using nuclear-generated electricity.
There are industrial processes, like the making of zero-carbon chemicals, concrete and steel, that will require large quantities of zero-carbon green or pink hydrogen.
Rolls-Royce are developing the Rolls-Royce SMR, which will be a 470 MW small modular nuclear reactor.
One of these placed near to a steel works and coupled to one or more 100 MW electrolysers could provide enough zero-carbon electricity and hydrogen to produce large quantities of zero-carbon green steel.
Manufacturing
Rolls-Royce and their subsidiaries like mtu, seem to be extensive users of advanced manufacturing techniques and I would expect that they can improve Hoeller’s manufacturing.
Research And Development
The press release says this about the founder of Hoeller.
Its founder, Stefan Höller, has more than a quarter of a century’s experience of developing electrolysis technology and has already registered 14 patents connected with Prometheus.
If Rolls-Royce can develop and support Stefan Höller and his team, development could easily go to a higher level.
Conclusion
I think that Rolls-Royce have taken over a company, that will in the end, will design excellent efficient electrolysers.
Nuclear-Enabled Hydrogen – How It Helps To Reach Net Zero
The title of this post, is the same as that of this article on Power Engineering.
These are the first two paragraphs.
Nuclear enabled hydrogen is zero carbon, has low cost energy input, is large scale and offers co-location synergy and energy system connectivity.
With the revival of interest in nuclear energy, interest is growing in the potential for nuclear-enabled hydrogen, otherwise sometimes known as ‘pink’ hydrogen, to meet the anticipated demand for hydrogen at scale.
The article is certainly a must-read.
Topics covered include.
- Co-location of pink hydrogen production with industrial clusters, where heat can also be provided.
- The production of hydrogen on a large scale.
- The use of high temperature electrolysis, using steam from the nuclear plant.
I particularly like the idea of combining a small modular nuclear reactor with high temperature electrolysis to generate hydrogen for local industry like a steelworks or chemical plant.
Westinghouse And Bloom Energy To Team Up For Pink Hydrogen
The title of this post, is the same as that of this article on Hydrogen Fuel News.
This is the introductory paragraph.
Westinghouse Electric Company and Bloom Energy Corporation have announced that they have signed a letter of intent together for the production of pink hydrogen in the commercial nuclear power market.
Note.
- Westinghouse Electric Company is an American builder of nuclear power stations.
- Bloom Energy Corporation make a solid-oxide electrolyser.
- Pink hydrogen is green hydrogen produced using nuclear power.
Figures on the Bloom web site, claim that their electrolysers could be upwards of twelve percent more efficient than PEM electrolysers, as produced by companies like ITM Power.
Bloom Energy Vice President of Hydrogen Business Rick Beuttel, is quoted as saying this.
We are proud Westinghouse has turned to Bloom and our solid oxide technology to supercharge the clean hydrogen economy. Solid oxide technology is well suited for nuclear applications, efficiently harnessing steam to further improve the economics of hydrogen production. High temperature electrolysis is already garnering attention and accolades as a cost-effective and viable solution to create low-cost, clean hydrogen, which is critical to meeting aggressive decarbonization goals.
It sounds that by integrating the nuclear power station and the electrolyser, there are cost savings to be made.
Conclusion
I think this could turn out to be a significant development.
Some countries, like Iceland, Indonesia, New Zealand, Philippines and the United States, who can generate large amounts of electricity and steam from geothermal energy, Bloom’s technology must surely be a way of electrolysing hydrogen.