£77 Million Investment For UK Heavy Duty And Commercial Vehicle Projects
The title of this post is the same as that of this press release from the Advanced Propulsion Centre.
These are the projects.
Ford to design, develop, and build a fleet of 8 hydrogen fuel cell powered Transit vans, with the latest advances in technology
£8 million awarded by government, matched by industry to a total £16.3 million.
This research project will design and develop a hydrogen fuel cell-powered version of the Ford Transit van, with a Ford Dagenham estate facility re-purposed for upfitting of the vehicle. By bringing the manufacturer, vehicle operator and supply chain businesses together, this project aims to establish a business case for the wider rollout of hydrogen Light Commercial Vehicles.
Project partners include: Ocado, BP, Cygnet Texkimp, Cambustion, Viritech.
Note.
- I suspect Ocado will do the road testing.
- BP will probably supply the hydrogen.
- Cygnet Texkimp are a company based in Northwich and is a leading global provider of fibre handling and converting technology. Have they developed a machine for knitting hydrogen fuel tanks?
- Cambustion‘s Engineering Services team provides powertrain development and testing services to a range of global clients from our Cambridge, UK base.
- Viritech’s web site has a mission statement of Rewiring the DNA of Hydrogen Powertrains.
Ford seem to have assembled a team of all the talents.
Wrightbus to develop a new world-leading zero-emission battery and hydrogen fuel-cell electric, multi-axle vehicles
£6.4 million awarded by government, matched by industry to a total £12.7 million.
This project will produce a new, market-leading platform for battery and fuel cell electric driven buses. Whilst demand is growing for zero-emission vehicles, there are currently few options available for heavy, multi-axle vehicles like large buses.
Project partners include: Queens University Belfast, Grayson Thermal Systems, Hutchinson Engineering, Translink.
Note.
- Grayson Thermal Systems are based in Birmingham and specialise in providing HVAC for vehicles and especially zero-carbon ones.
- Hutchinson Engineering are based in Widnes and invest in state-of-the-art machinery and technology to give our customers the most advanced, cost-effective solutions in design, fabrication and manufacturing.
- Translink provides public transport in Northern Ireland.
It looks like Wrightbus have excellent partners.
ULEMCo creating a zero-emission hydrogen fuel cell range extender for prototype ambulance, fire engine and road sweepers
£3.9 million awarded by government, matched by industry to a total £7.9 million.
This project will develop a hydrogen fuel cell range extender for electric vehicles used for special purposes, such as ambulances, fire engines and street sweepers. The zero-emissions range extender will be based on existing, proven technology from the Toyota Mirai, and demonstrate how zero emissions vehicles can be used in a wide range of specialised and challenging settings.
Project partners include: Altair Engineering, Emergency One, Technical Services Ltd, Oxon Fire & Rescue Services
Note.
- ULEMCo are based in the Liverpool City Region and it is very much in Liverpudlian DNA to repurpose something that works. Hence the use of The Toyota technology.
- Altair Engineering is a multinational engineering and technology company.
- Emergency One is a Scottish manufacturer of fire engines and emergency vehicles.
- Technical Services Ltd, who are based in Cleckheaton, supply thermal management systems and solutions.
- Oxon Fire & Rescue Services will obviously be doing the testing.
In Hydrogen-Powered Ambulance Drives Into Glasgow Ahead Of London Trial, I wrote about a prototype hydrogen-powered ambulance, that was built by ULEMCo and industry partners, that was shown at COP26.
Is this project turning the prototype into a system, that can be manufactured in large volumes?
Bramble Energy developing a hydrogen double-deck bus, using innovative, low-cost fuel cell technology
£6.3 million awarded by government, matched by industry to a total £12.7 million.
This project will demonstrate a fuel cell/battery hybrid powertrain on a double-decker bus. This novel product will be cheaper than the equivalents currently available for large vehicles like buses and uses innovative new electronics and energy recovery technologies.
Project partners include: University of Bath, Equipmake, Aeristech
Note.
- Bramble Energy‘s Printed Circuit Board Fuel Cell (PCBFC™) is a patent protected, revolutionary design which leverages existing manufacturing routes from the printed circuit board industry to offer a cost-effective, scalable hydrogen fuel cell solution.
- Equipmake are based at Snetterton in Norfolk.
- In Equipmake Hybrid To Battery Powered LT11, I describe Equipmake’s conversion of a New Routemaster to battery operation.
- Aeristech are based in Crawley and have developed a range of award-winning compressors for Tier-1, OEMs and other customers.
- Is the compressor needed to pump a mixture of hydrogen and air through the fuel cell?
I have a feeling, that this could be a very revolutionary design.
BorgWarner developing hydrogen combustion systems for heavy-duty commercial transport
£4.9 million awarded by government, matched by industry to a total £9.8 million.
This project aims to speed up the rollout of hydrogen-burning internal combustion engines, as an alternative to diesel. Hydrogen is a clean fuel, producing only water when burned. Project Cavendish will develop new fuel and air management systems, so that existing heavy duty diesel technologies can be repurposed to use hydrogen as fuel.
Project partners include: Mahle, Cambustion, Hartridge
Note.
- BorgWarner is a large American automotive supplier.
- Mahle is a large German automotive supplier.
- Cambustion‘s Engineering Services team provides powertrain development and testing services to a range of global clients from our Cambridge, UK base.
- Since the brand formation in 1930 Hartridge, who are based in Buckingham, has become a world leader in diesel fuel injection test equipment.
- Project Cavendish is obviously named after Henry Cavendish, who discovered hydrogen.
In Ricardo Supports Industry Leaders To Develop Innovative Dedicated Hydrogen Engine, I talk about another project involving BorgWarner. Is Project Cavendish a follow-on from the original project or a new one?
Leyland Trucks scaling up the production of electric trucks through innovations in automation and advanced testing
£2.6 million awarded by government, matched by industry to a total £5.1 million.
By better use of automation and advanced testing, Leyland Trucks aim to increase productivity and step up their production of battery electric trucks. A ‘digital twin’ of the Leyland production line will be set up, meaning any changes can be run in simulation before being rolled out physically.
Project partners include: Expert Tooling, HSSMI
Note.
- Leyland Trucks is one of Britain’s leading manufacturing companies. It is PACCAR’s established centre for light and medium duty truck design, development and manufacture. The company is based in Leyland.
- Expert Technologies are specialists in delivering industrial automation solutions. The company is based in Coventry.
- HSSMI is a sustainable manufacturing consultancy.
As I have done a lot of simulation in my time, I’m very much in favour of digital twins.
JLR leading a consortium research project to develop a high-efficiency and highly integrated 800V inverter designed and built in the UK
£6.3 million awarded by government, matched by industry to a total £12.6 million.
This project will explore and develop technology for inverters – a key component in electric vehicles. As well as developing a best-in-class product, this work will support the growth of a UK supply chain in components for electric vehicles.
Project partners include: University of Bristol, Custom Interconnect Ltd, API Capacitors Ltd
Note.
- JLR is Jaguar Land Rover.
- Custom Interconnect is an advanced electronics manufacturing company, which is based in Andover.
- API Capacitors is the UK’s leading designer and manufacturer of high quality power capacitors for power electronic applications. The company is based in Great Yarmouth.
I suspect this invertor will have several applications.
Conclusion
The grants seem to have been widely spread around the UK.
Will Hollywood Celebrity Involvement Be The Catalyst To Spark Development Of the Borderlands Line?
In Wrexham General Station – 4th May 2023, I showed this map, of Wrexham General station and the Racecourse Ground.
Consider.
- Wrexham A. F. C. are certainly a club, whose fans won’t need much encouragement to go to matches by train.
- I also feel that given the celebrity ownership, it will be one of those grounds where away supporters will want go.
- Its ground and Wrexham General station is well-served by direct trains from Birmingham, Cardiff, Liverpool and London.
- Interesting matches next year could be against Crewe, Newport and Tranmere.
I’m sure that because of the location of the ground and the celebrity owners, there will be pressure to improve the Borderlands Line to Liverpool.
The Wikipedia entry for the Borderlands Line has a section called Development, where this is said.
The doubling of the journey frequency on the line is one of the aims of the Growth Track 360 group, a consortium of business, politicians and public sector leaders. The group aims to improve transport and create jobs in the North Wales, Merseyside and Cheshire area over the next 20 years. During the 2017 Autumn budget, Chancellor Philip Hammond stated that part of the additional £1.2 billion funding Wales was receiving would be used to look into proposals to improve journey times on the line and developing a business case.
In October 2019, Transport for Wales announced £280,000 have been allocated to revamp stations along the line in north Wales and Merseyside, as part of TfW’s £194 million station improvement programme.
In a section called Proposed New Stations, these improvements have been proposed.
- Build a new station at Deeside Industrial Park.
- Build a new station at Woodchurch.
- Build a new station at Beechwood.
- Incorporate the line into the Merseyrail Wirral line to provide direct connectivity with Liverpool city centre.
- Replace the High and Low levels at Shotton station with a dedicated interchange station, improving connectivity between the North Wales Coast Main Line & the Borderlands line.
- Remove level crossings to improve line speed.
All these proposals seem reasonable.
There is also a section called Proposed Electrification, where this is said.
There have been proposals for the full or partial electrification of the line since 1999 with participation of Merseytravel and the devolved institutions in Wales. Such electrification is usually intertwined with proposals for the full incorporation of the line into the electrified Merseyrail network, allowing for services from either Wrexham Central or partway along the line to travel all the way to Birkenhead and Liverpool Central.
In 2008, a Network Rail study estimated the cost for third-rail electrification of the entire line to be £207 million. To lower costs, Merseytravel suggested overhead-wire electrification as an alternative, bringing estimates down to £66 million. However, this would mean trains running between Wrexham and Liverpool would have to be compatible with both electric systems, therefore incompatible with the third-rail only trains in use at the time.
There is political support to electrify the line from both Welsh and Merseyside authorities, however the responsibility of rail infrastructure lies with the UK Government’s Department for Transport. The Welsh Government aims to increase services between North Wales and Merseyside, in particular Wrexham and Deeside with Liverpool and Liverpool John Lennon Airport. Whereas Merseyside authorities would like to increase services to stations on the line on the Wirral Peninsula in particular, as well as the rest of the line.
In 2016, a working group had been set up to examine improving the line, including proposals to increase the frequency of trains on the line. It is hoped that an increase in the number of passengers would improve the case for electrification.
It seems that various solutions have been proposed.
Consider what will be available to Merseyrail and Transport for Wales within a year or so.
- Merseyrail will be running a new fleet of electric Class 777 trains.
- These new trains will be running from Bidston station and under Liverpool City Centre using the Wirral Line.
- Merseytravel has an option for a further 60 units.
- Class 777 trains are designed for running with 25 KVAC overhead electrification, should this be required in the future.
- Merseyrail and Transport for Wales will be working with Stadler on the use of battery-electric trains.
- Bidston and Wrexham Central are only 27.5 miles apart.
- The Borderlands Line is not the most challenging of rail lines to improve, as it is fairly straight and level.
- It is unlikely that Health and Safety would allow any more third rail electrification. But would this ban also apply in Wales?
- West Kirby trains run for 10.4 miles in 34 minutes to perform their loop under from Bidston under Liverpool City Centre.
- If Wrexham trains could turn under Liverpool City Centre, this would improve shopping, business and educational opportunities for those living along the Borderlands Line.
This section of the Wikipedia entry for the Borderlands Line says this about the range of the Class 777 trains on battery power.
The Liverpool City Region Combined Authority announced that trials of the seven battery electric multiple unit (BEMU) versions of their new Class 777 had shown that they were capable of travelling up to 20 miles (32 km) without a charge. Further trials by Stadler reached a range of 84 miles (135 km). This would allow the line to be served without the full electrification.
In Battery Answer To Schleswig-Holstein’s Diesel Replacement Question, I talked about how Stadler were using battery-electric trains to replace diesels in Schleswig-Holstein.
It seems obvious to me, that Stadler would have experience of a suitable battery-electric train and charging system, that could be applied to the Borderlands Line.
- I would suspect that the 34 minutes that the train would take to go from Bidston to Liverpool and back to Bidston would be more than adequate to fully charge the batteries on a train.
- This would be enough to get a full train to Wrexham, even when Liverpool or Everton were playing an FA Cup match against Wrexham A. F. C.
But how would trains recharge at Wrexham? This map from OpenRailwayMap shows the track layout at Wrexham.
Note.
- Wrexham Central station is in the South-East corner of the map.
- Wrexham General station is towards the top of the map marked by blue letters.
- A single track connects Platform 4 at Wrexham General station to the single platform at Wrexham Central station.
It looks like space could be a bit limited at Wrexham Central station, so would it be an idea to electrify between the two stations?
A train takes typically about seven minutes from arrival at Wrexham General station from Bidston until it leaves the station to return to Bidston.
- This should be enough to charge the train fully.
- Theoretically, it would allow Wrexham to have a four trains per hour (tph) service to Liverpool.
- Electrifying between the two stations would be about 0.6 miles of single-track electrification.
- Connection and disconnection to the electrification would be in Wrexham General station.
- The electrification would only be switched on, when there is a train using it. This could be arranged using simple automation or by employing another signaller.
I do wonder if Welsh Health and Safety would allow third-rail electrification? If it’s a UK matter, then give it to the Welsh Government. But it would be the only third-rail electrification in the Principality.
Conclusion
I believe that if the Welsh Government would allow third-rail electrification, the service could start as soon as Merseyrail has enough battery trains.
South Korea Targets Over 2,000 Hydrogen Buses By 2026
The title of this post, is the same as that of this news item from Argus Media.
This is the sub-heading.
South Korea plans to convert more than 250 commuter buses intro hydrogen-fuelled buses by this year and more than 2,000 by 2026, in a concerted effort to raise the uptake of hydrogen vehicles.
It appears to be a well-thought plan.
This last paragraph gives South Korea’s long-term objective.
A higher uptake of hydrogen vehicles is in line with the hydrogen roadmap the government released in November 2022, where it envisioned the transportation sector as one of the key drivers of large-scale hydrogen demand. South Korea aims to raise its supply of high-mobility vehicles such as hydrogen buses and trucks, with a goal of producing 30,000 hydrogen commercial vehicles and building 70 liquid hydrogen refuelling stations in the country by 2030.
We need an ambitious plan like this in the United Kingdom.
As the UK population is thirty percent larger than South Korea’s we probably need one with similar but larger ambitions.
Wrexham General Station – 4th May 2023
I took these pictures on my trip to Wrexham General station, yesterday.
Note.
- The station is next to the Racecourse Ground, which is the home of Wrexham A.F. C.
- I didn’t walk to the ground, but there can be few league grounds, in England, Scotland or Wales, that are closer to a station.
- There is a one train per hour (tph) service along the Borderlands Line to Bidston station on the Wirral Line.
- It is a well-equipped station with lifts, toilets and a cafe.
It was tastefully refurbished in the 1990s.
This Google Map shows the relationship between the Racecourse Ground and Wrexham General station.
It can’t be much for than about two hundred metres between the station and the ground.
The Much-Loved Railway Food Carrier Bag
Coming back from Liverpool yesterday on Avanti West Coast, I treated myself to a coffee and a Nakd bar.
I took this picture after I’d cleared away and put all the rubbish in the bag.
These bags seem to be unique to British trains and I’ve never seen one in use on the many foreign trains, I’ve used all over the world.
Yesterday, the train was a Pendolino and I had no trouble carrying my coffee back to my seat, whilst the train tilted.
Were these bags invented by British Rail?
I can never understand, why they are not used by takeaways, as they are ideal for carrying food and drinks without spilling anything and they are much easier to carry and are ideal for collecting up the rubbish to put in a litter bin.
Retired Alaska Airlines Turboprop To Get New life As ‘World’s Largest’ Hydrogen-Powered Plane
The title of this post, is the same as that of this article on KUOW.
It’s increasingly looking like, there will be at least a couple of viable hydrogen conversions of current turboprop aircraft to hydrogen.
Where’s The Bus Stop Code?
In Is Transport for London’s Management Dysfunctional?, I said this.
Perhaps six years ago, I e-mailed TfL to ask, if the five-digit number displayed on the bus-stop, to get details of how long you will wait for the next bus, could be repeated under the shelter, so that if you are waiting in bad weather you can find out the next bus time without venturing outside.
I got a reply saying they’d look into it.
About a year ago, they changed the instructions on the bus stops and the new posters have a space for the installers to put in the stop number.But have I seen one of these spaces with the number in it? Of course not!
Sounds like one department made a worthwhile change and then didn’t inform those, who would carry it out.
TfL is a dysfunctional operation, that needs a thorough overhaul of management. Starting at the top!
I finally got a picture I can use, which shows the empty space in the poster for the number of the bus-stop.
Whilst, I’m about it, how about some other features.
Get Me To A Post Code
If the bus stop number was nnnnn, you might type something like “nnnnn SW1P 3PA” and you would be texted back with something like “Take 141 bus to Northchurch Road”.
Summon The Police
If the bus stop number was nnnnn, you might type something like “nnnnn Police” and they would come to your bus stop.
I Want To Get To The Nearest Station
If the bus stop number was nnnnn, you might type something like “nnnnn Station” and you would be texted back with something like “Take 141 bus to Old Street Station”
I Want To Get To The Nearest Hospital
If the bus stop number was nnnnn, you might type something like “nnnnn Hospital” and you would be texted back with something like “Take 25 bus to Whitechapel Station”
My First Ride In A Welsh Class 230 Train – 4th May 2023
These pictures show my first ride in a Welsh Class 230 train.
As with the other Class 230 trains, the trains are a tribute to Adrian Shooter’s perseverance.
Bidston Station – 4th May 2023
Bidston station is where I changed for Wrexham.
I look forward to going back to Bidston, when trains run directly to Wrexham on batteries.
Cummins And Accelera Showcase Broadest Portfolio Of Decarbonizing Technologies With An Emphasis On Hydrogen
The title of this post, is the same as that of this press release from Cummins.
This is the first paragraph.
Cummins Inc. and Accelera™ by Cummins, Cummins’ zero-emissions technology brand, will showcase a variety of technologies in their booth at Advanced Clean Transportation Expo (May 2 to 4, Anaheim, California). The line-up emphasizes the role that hydrogen will play as part of Destination Zero, Cummins’ strategy to go further, faster to reduce greenhouse gas (GHG) and air quality impacts of its products and reach zero emissions by 2050. The company will showcase technologies across the hydrogen value chain, including electrolyzers to produce hydrogen that can power both a hydrogen-fueled internal combustion engine (H2-ICE) concept truck and a fuel cell electric powertrain.
The press release says this about their electrolysers for hydrogen production.
The hydrogen ecosystem is underpinned by green hydrogen production. Accelera’s electrolyzer technology is enabling the infrastructure scale-up needed to support hydrogen-powered vehicles.
They also say that they now have a 2.5 MW electrolyser module.
The press release has a section about the X15H Peterbilt Model 579 Concept Truck, which is a conversion of a standard Peterbilt Model 579 truck.
Cummins will reveal a heavy-duty concept truck featuring the X15H hydrogen internal combustion engine (H2-ICE). The proof-of-concept installation with ratings up to 500 horsepower (372 kW) features a 700-bar pressure 80 kg high-capacity hydrogen storage system. The H2-ICE conversion highlights the opportunity for heavy-duty truck applications to operate on zero-carbon hydrogen fuel with an operating range of more than 500 miles. The hydrogen conversion work is not expected to compromise truck performance, cargo capacity or payload. The substitution of the diesel engine with the 15-liter hydrogen engine and integration with the existing driveline highlights the ability of H2-ICE to offer a zero-carbon solution for fleets to deploy quickly with limited investment.
This footnote says a bit more about the X15H hydrogen internal combustion engine.
The X15H hydrogen engine with up to 1900 foot-pounds torque is an all-new engine platform featuring cutting-edge technology to enhance power density, reduce friction losses and improve thermal efficiency. As a result, performance is equivalent to that of a similar displacement diesel engine and compatible with the same transmissions, drivelines and cooling packages. A further benefit of the X15H is significantly quieter running than a diesel.
It looks to me, that Cummins will be going for both the new build and replacement market.
Werner Enterprises Signs Letter Of Intent Planning To Secure 500 X15H Engines From Cummins and Transport Enterprise Leasing To Integrate Cummins X15H Hydrogen Engine Into Heavy Duty Trucks show this sales philosophy at work.
The press release also says this about their hydrogen fuel cell engine.
Hydrogen fuel cell engines turn hydrogen stored onboard a fuel cell electric vehicle (FCEV) into electricity to power the electric powertrain. This creates efficient, zero-emissions power for demanding applications with longer ranges and harder duty cycles. On display at ACT Expo is Accelera’s FCE150 Gen 4 fuel cell engine, powered to go the distance with superior performance and reliability and zero tailpipe emissions. It features increased power density, efficiency and durability with ease of system integration. It is available in 150 kW and 300 kW configurations with the flexibility to decarbonize a range of heavy-duty applications.
This looks to be a formidable beast.
After America, The World
It will be interesting to see what plans Cummins have for the rest of the world.
These posts contain some of my thoughts.
- Air Products, Cummins To Accelerate Hydrogen Integration In Fuel Cells Trucks
- Could London’s New Routemaster Buses Be Converted To Hydrogen Power?
- Cummins Fuel Cell Technology Powers Coradia iLint Fleet In Germany
- Daimler Truck North America And Cummins Collaborate To Drive Hydrogen Fuel Cell Trucks Forward In North America
- Do Cummins And Stadler Have a Cunning Plan?
- Electrolyser System To Linde For Green Hydrogen Production In Niagara Falls, New York
- Ricardo Supports Industry Leaders To Develop Innovative Dedicated Hydrogen Engine
This must be one of the biggest conversions of a major corporation to zero-carbon thinking.
The Anonymous Widower 