The Anonymous Widower

Queensland Establishes Minister For Hydrogen

The title of this post, is the same as that of this article on H2 View.

This sounds like a good idea and every civilised country should have one!

It’s also good to see Queensland up in front.

They must have got their act together, since I the day I left Alice Springs in Northern Territories for Mount Isa in Queensland, when I was flying round Australia in a Piper Arrow with C.

As Australian states all seemed to be in different time zones, I said to an Air Traffic Controller, “By the way, what time is it in Queensland?”

He quickly replied. “They’re thirty minutes ahead! And twenty-five years behind!”

November 20, 2020 Posted by | Hydrogen, Transport/Travel | , , | Leave a comment

Can The UK Have A Capacity To Create Five GW Of Green Hydrogen?

This article in The Times today is entitled Net Zero By 2050: Bold Aims Are An Example To Other Nations.

It is an analysis of the Government’s plans for a greener future.

This is a paragraph.

Only a few small-scale green hydrogen plants exist globally, and so five gigawatts of low-carbon hydrogen generation by 2030 is a bold commitment. For context, BP recently announced that it was building its first full-scale green hydrogen facility, in Germany — with a 50-megawatt capacity.

I don’t think from the tone, that the writer thinks it is possible.

On the other hand I do believe it is possible.

ITM Power

ITM Power are the experts in electrolysis and have the largest electrolyser factory in the world, which is capable of supplying 1 GW of electrolyser capacity per annum.

It would appear they can supply the required five GW of electrolyser capacity in time for 2030.

The Herne Bay Electrolyser

Ryze Hydrogen are building the Herne Bay electrolyser.

  • It will consume 23 MW of solar and wind power.
  • It will produce ten tonnes of hydrogen per day.
  • The hydrogen it produces will be mainly for hydrogen buses in London.
  • Delivery of the hydrogen will be by truck.

The electrolyser will consume 552 MWh to produce ten tonnes of hydrogen, so creating one tonne of hydrogen needs 55.2 MWh of electricity.

To produce five gigawatts of hydrogen would require nearly 220 electrolysers the size of Herne Bay.

ITM Power and Ørsted: Wind Turbine Electrolyser Integration

But ITM Power are working on a project with Ørsted , where wind turbines and hydrogen electrolysers are co-located, at sea to produce the hydrogen offshore.

ITM Power talks about the project in this press release on their web site.

This is the introductory paragraph.

ITM Power, the energy storage and clean fuel company, is pleased to share details of a short project sponsored by the Department for Business, Energy & Industrial Strategy (BEIS), in late 2019, entitled ‘Hydrogen supply competition’, ITM Power and Ørsted proposed the following: an electrolyser placed at the wind turbine e.g. in the tower or very near it, directly electrically connected to the DC link in the wind turbine, with appropriate power flow control and water supplied to it. This may represent a better design concept for bulk hydrogen production as opposed to, for instance, remotely located electrolysers at a terminal or platform, away from the wind turbine generator, due to reduced costs and energy losses.

The proposed concept is also described.

  • A marine environment capable electrolyser
  • ‘Type IV’ wind turbine generators and their ‘DC link’ have the potential to power the electrolyser directly
  • This enables fewer power conversion steps and thereby reduces both energy losses and electrolyser footprint
  •  Readily abundant cooling capacity via the sea water
  •  Energy in the form of Hydrogen gas supplied to shore by pipe rather than via electricity
  •  Connecting one electrolyser with one turbine wind generator
  •  Other avoided costs of this concept include permitting, a single process unit deployment

Note.

  1. I can’t find a Type IV wind turbine generator, but the largest that Ørsted have installed are about 8 MW.
  2. This size would require 750 turbines to provide the UK’s five gigawatts of hydrogen.
  3. 12 MW turbines are under development.

The Hornsea wind farm is being developed by Ørsted

  • Hornsea 1 has a capacity of 1.2 GW and was completed in 2020.
  • Hornsea 2 will have a capacity of 1.8 GW and will be completed in 2022.
  • Hornsea 3 will have a capacity of 2.4 GW and will be completed in 2025.
  • Hornsea 4 will have a yet-to-be-determined capacity and could be completed in 2027.

This wind farm will probably supply over 6 GW on its own, when the wind is blowing.

Bringing The Hydrogen Ashore

This has been done since the 1960s in UK waters and it will be very traditional projects for the UK’s engineers.

  • Some of the existing pipes could be repurposed.
  • Worked out gas fields could probably be used to store the hydrogen or carbon dioxide captured from gas- or coal-fired power stations.

I’m fairly sure that by the use of valves and clever control systems, the pipes linking everything together could be used by different gases.

Conclusion

Producing 5 GW of green hydrogen per year by 2030 is possible.

 

 

November 19, 2020 Posted by | Hydrogen | , , , , , | 18 Comments

Diesel Engine Giant Cummins Plans Hydrogen Future–With Trains Coming Before Trucks

The title of this post, is the same as that of this article on Forbes.

It is very much a must-read article about how Cummins, who are a traditional diesel engine manufacturer is embracing hydrogen technology.

Trains Before Trucks

As the title says, they are starting with trains rather than trucks.

They have started by building a factory to make fuel cells for Alstom’s Coradia iLint, as I wrote about in Cummins To Build Railway Fuel Cell Factory.

Reading the Forbes article, it appears that the decision has been made to focus on trains and buses, is because they run fixed subsidised routes and you only need a couple of hydrogen filling stations at the ends of the route. But for trucks, you need full infrastructure.

November 17, 2020 Posted by | Hydrogen | , , , , , | Leave a comment

Cummins To Build Railway Fuel Cell Factory

The title of this post, is the same as that of this article on Railway Gazette.

This is the introductory paragraph.

Cummins’ hydrogen business Hydrogenics is to open a factory at Herten in the Ruhr region for the volume production of fuel cells for applications including Alstom’s Coradia iLint multiple-units.

Other points made include.

  • The factory will have a capacity of 19 MW of fuel cells per year.
  • It will open in 2021.
  • It will manufacture fuel cell systems for Alstom’s Coradia iLint.

There will be research and development and full support for the products.

November 17, 2020 Posted by | Hydrogen | , , , , | 1 Comment

East West Railway Company To Start Second Phase Of Rolling Stock Procurement

The title of this post, is the same as that of this press release from East West Rail.

These are the three introductory paragraphs.

East West Railway Company (EWR Co) is to restart market engagement with potential train suppliers, as its rolling stock procurement process enters a new phase.

The move follows an initial phase of procurement activity, which EWR Co concluded earlier in the year. A new PIN Notice has been published today to restart engagement with potential suppliers, which includes a set of technical specifications taking account of feedback from the market gained during the initial procurement phase.

This procurement aims to secure a short-term, interim solution to leasing a small fleet of self-powered trains for the Western Section of East West Rail.

The press release has a link to the Prior Information Notice or PIN Notice on the EU database.

along with all the usual contact and other details, this is said about the specification.

The East West Railway Company (EWR Co.) is looking to leasing a fleet of 12 or 14 x 3 car self-powered units with modifications including European Train Control System (‘ETCS’) Level 2 and Driver Controlled Operation (‘DCO’) capability, supported by a full maintenance package (under a ‘wet’ lease). These units will ensure timely operation of EWR’s Western Section Phase 2 between Oxford, Milton Keynes, Bedford and Aylesbury. The lease duration would be 4 years, with an option to extend for 2 years.

The date of the notice is the 10th of November 2020, so it has been recently updated.

I commented on these trains in March 2020, when I wrote EWR Targets Short-Term Fleet Ahead Of Possible Electrification.

In the intervening eight months, a lot have things have happened.

Awareness Of Green Issues

The Covid-19 pandemic has arrived, with all its ferocity and seems to be moving people in the direction of thinking about green issues and zero-carbon transport.

Type “build back greener UK” into Google and you get lots of articles. Some feature Boris Johnson, like this article on Business Green, which is entitled Boris Johnson To Pledge To ‘Build Back Greener’.

I don’t think the public, myriad engineers and scientists and a good selection of politicians will find it appropriate for the East West Railway to use any rolling stock, that is not zero-carbon and powered by renewable energy.

Hitachi Have Launched The Regional Battery Train In Conjunction With Hyperdrive Innovation

In July 2020, I wrote Hyperdrive Innovation And Hitachi Rail To Develop Battery Tech For Trains.

Hitachi had been talking for some time, that they were developing battery electric trains for the UK, but this was the first news of a route to their design, manufacture and into service.

Hitachi also published this YouTube video and this infographic of the train’s specification.

They have also called the train, the Hitachi Regional Battery Train.

My estimate is that Oxford and Bedford are under fifty miles apart, so if Hitachi’s train could be charged at both ends of the route, one of their trains could provide a self-powered service between Oxford and Bedford.

It seems that Hitachi have an off-the-shelf train, that fits the specification for the trains required by East West Railway.

Vivarail Have Launched A Fast Charge System

Battery electric trains, like electric vehicles are not much use, if you can’t charge them when it is needed.

The initial Service Pattern of the East West Railway is given in the Wikipedia entry of the East West Railway.

  • Two trains per hour (tph) – Oxford and Milton Keynes Central via Oxford Parkway, Bicester Village, Winslow and Bletchley.
  • One tph – Oxford and Milton Keynes via Oxford Parkway, Bicester Village, Winslow, Bletchley, Woburn Sands and Ridgemont.
  • One tph – Aylesbury and Milton Keynes Central via Aylesbury Vale Parkway, Winslow and Bletchley.

There are four terminal stations.

  • Aylesbury – No electrification
  • Bedford – Full Electrification
  • Milton Keynes Central – Full Electrification
  • Oxford – No electrification

The existing electrification could be used at Bedford and Milton Keynes Central, whereas some type of charging system, would be needed at Aylesbury and Oxford.

It appears that Adrian Shooter of Vivarail has just announced a One-Size-Fits-All Fast Charge system, that has been given interim approval by Network Rail.

I discuss this charger in Vivarail’s Plans For Zero-Emission Trains, which is based on a video on the Modern Railways web site.

There is more about Vivarail’s plans in the November 2020 Print Edition of the magazine, where this is said on page 69.

‘Network Rail has granted interim approval for the fast charge system and wants it to be the UK’s standard battery charging system’ says Mr. Shooter. ‘We believe it could have worldwide implications.’

Vivarail’s Fast Charge system would surely be a front-runner for installation at Aylesbury and Oxford, if battery electric trains were to be run on the East West Railway.

Choosing A Train

East West Rail have said the following about the train specification.

  • Three cars
  • Self-powered
  • European Train Control System (‘ETCS’) Level 2 and Driver Controlled Operation (‘DCO’) capability
  • Available on a wet lease, that includes a full maintenance package

The press release from East West Rail and other documents mentions between twelve and fourteen trains will be leased.

In Trains Needed For The East West Railway, I calculated that the proposed services could need around eight or nine trains.

This must mean one of three things.

  • There are plans for extra services.
  • There are plans for the proposed services to be extended.
  • Trains will run some services in pairs.

Because, of the last reason, the trains must have the ability to run in pairs.

As sections of the East West Railway are being built for 100 mph operation, the trains must also have a 100 mph capability.

When I talked briefly about green issues earlier, I said that I felt the trains should be zero-carbon, which would rule out diesel.

That leaves two options for self-powered operation; battery electric or hydrogen.

So what trains fit the specification?

British Rail Era Trains

A large number of British Rail era trains could be suitable for updating for interim use on the East West Railway.

I even suspect, some fantasist will suggest using shortened versions of InterCity 125 trains, as are used in South-West England and Scotland.

But let’s be serious and not insult the intelligence of the three world-leading universities on the final route of the East West Railway.

A lot of money is also being spent on this railway and tarted-up forty-year-old trains would not encourage people to use the new railway.

Class 170 Trains

There are eighty-seven three-car Class 170 trains with various operators, some of which will be surplus to requirements, as they are being replaced with new trains.

But they are diesel, so surely they don’t fit my perceived need for zero-carbon trains.

That would have been true until a couple of weeks ago, when as I wrote in Vivarail’s Plans For Zero-Emission Trains, Adrian Shooter of Vivarail disclosed an audacious plan to convert, diesel trains into zero-carbon battery electric trains.

Class 170 trains like this were on the list of possible conversions.

  • They 100 mph trains.
  • Some are three-cars.
  • They meet all the disability regulations.
  • They have been used for services much longer than Oxford and Bedford.

They could also start the service as diesel trains and gradually converted to battery electric, if this would be better for operation.

Class 175 Trains

The three-car 100 mph Class 175 trains could be a possibility as there are fifteen trains, but they have two problems.

  • They are powered by diesel.
  • They probably won’t be available until 2023.

So I think they can be ruled out.

Class 185 Trains

All the fifty-one Class 185 trains are currently in service with TransPennine Express. They are due to release fifteen trains in 2021 and it was thought that these trains were in prime position for becoming the interim trains for East West Railway.

  • They 100 mph trains.
  • Some are three-cars.
  • They meet all the disability regulations.
  • They have been used for services much longer than Oxford and Bedford.
  • The fleet is the right size.

But then the Department of Transport decided to change their plans for the Liverpool and Norwich service.

I wrote about one journey on the overcrowded section of this service in Mule Trains Between Liverpool And Norwich.

The picture shows the inadequate train formed of an assorted collection of Class 153 trains, I took from Liverpool to Sheffield.

The service is now being split at Nottingham and East Midlands Railway will receive the released Class 185 trains for the Liverpool and Nottingham portion of the service.

A fleet of these Class 185 trains will surely offer more comfort on a very busy service.

So it is looking unlikely that Class 185 trains will be used on the East West Railway.

Class 220, 221 and 222 Trains

These three fleets of Voyager trains could be a possibility, as they can be shortened to three-car trains.

But they have disadvantages.

I think it is unlikely, that these trains will be used on the East West Railway.

Class 350 Trains

There are thirty-seven Class 350 trains, that were built only twelve years ago, that have been retired. The owner; Porterbrook are planning to convert them into battery electric versions, which they have called BatteryFLEX trains.

Unfortunately, they are four-cars and unlike other trains, it doesn’t appear that they can be shortened to three cars.

Class 375, 377, 379 and 387 Trains

These four fleets of Electrostar trains could be a possibility for running as battery electric trains.

  • Some are three-car trains and four-car trains can be converted to three-car trains, by simply removing a car.
  • They are 100 mph trains.
  • Bombardier converted a Class 379 train for battery operation and I have heard or seen no adverse reports from either passengers, rail staff or journalists.
  • They can work in multiple formations.
  • They are all wired for dual-voltage operation.
  • Pantographs wells have already been fitted to trains that normally work using 750 VDC third-rail electrification.

The picture shows the Class 379 train, that was converted to battery electric operation.

The Class 379 trains, also have the advantage, that there is a fleet of thirty trains, that are being replaced by Greater Anglia, who are homeless.

If I were the owner of the Class 379 trains, I’d do the following.

  • Convert them all into battery electric trains.
  • Shuffle cars around to get a mix of three-, four- and five-car trains to match market opportunities.
  • Make them compatible with Vivarail’s Fast Charge system.
  • Do a licensing deal with Vivarail, so I could supply the chargers.

This plan has some big advantages.

  • Battery electric operation of the Class 379 trains has been successfully proven.
  • Some Class 379 trains are already available for conversion, as they have been replaced by Greater Anglia.
  • The trains could easily be delivered in time for the opening of the East West Railway.
  • The trains would not need to be replaced, if the East West Railway was to be fully electrified in the future.
  • If I leased out all the Class 379 trains, I’m fairly sure that I could acquire some other Electrostars to convert.

The trains would surely be ideal for the Uckfield Branch and Ashford and Hastings, which are to be run by battery electric trains.

  • The order for these services is still to be announced.
  • This use would be a trial application of the highest quality.
  • I suspect that five-car trains would be ideal for these Southern routes.
  • In Battery Electrostars And The Uckfield Branch, I estimated that Southern would need twelve five-car trains for the Uckfield Branch and four trains for the Ashford and Hastings service.

It looks to me, the thirty four-car Class 379 trains could be converted into the following battery electric trains.

  • Twelve five-car trains for the Uckfield Branch.
  • Four four-car trains for Ashford and Hastings.
  • Fourteen three-car trains for the East West Railway.

Using battery electric Class 379 trains for the East West Railway, the Uckfield Branch and Ashford and Hastings. looks from the engineering, numbers and financial points of view to be a very efficient proposition.

Class 385 Trains

As I indicated earlier, Hitachi have the technology to create a Class 385 train with a battery capability.

  • They appear to be talking to ScotRail.
  • Are they talking to Vivarail about using their Fast Charge system?
  • As the trains would be new, East West Railway would get trains to their specification.

Battery electric Class 385 trains must be a serious proposition.

Class 600 Trains

The Class 600 train could be an interesting possibility.

The trains can be powered by both hydrogen and overhead or third-rail electrification.

  • The trains are three-cars long.
  • They are 100 mph trains.
  • First in-service dates are scheduled for 2024, which could be convenient.
  • The trains will have a state-of-the-art Renatus interior.
  • They will not need charging and could probably be refuelled as infrequently as only once per day.

I am not worried, by the train being powered by hydrogen, but because of the large tanks in the train, the passenger capacity will be lower, than a diesel, electric or battery electric train of a similar length.

I suspect though, that Alstom will be pitching for the order.

Aventras

In this article in Global Rail News from 2011, which is entitled Bombardier’s AVENTRA – A new era in train performance, gives some details of the Aventra’s electrical systems. This is said.

AVENTRA can run on both 25kV AC and 750V DC power – the high-efficiency transformers being another area where a heavier component was chosen because, in the long term, it’s cheaper to run. Pairs of cars will run off a common power bus with a converter on one car powering both. The other car can be fitted with power storage devices such as super-capacitors or Lithium-ion batteries if required. The intention is that every car will be powered although trailer cars will be available.

Unlike today’s commuter trains, AVENTRA will also shut down fully at night. It will be ‘woken up’ by remote control before the driver arrives for the first shift

This was published over nine years ago, so I suspect Bombardier have refined the concept.

Bombardier have not announced that any of their trains have energy storage, but I have my suspicions, that both the Class 345 and Class 710 trains use super-capacitors or Lithium-ion batteries, as part of their traction system design.

I believe that Bombardier, have the ability to build an Aventra to this specification.

  • Three-cars
  • 100 mph running
  • Sixty mile range on battery power.
  • Dual voltage.
  • Ability to work in pairs.

Like the Hitachi trains, they would be new build.

CAF

CAF have proposed a battery electric train based on the Class 331 train, which I wrote about in Northern’s Battery Plans.

It is a four-car development of the three-car Class 331 trains.

Can it be built as a three-car train to fit the specification?

Conclusion

There are some good candidates sir supplying an interim fleet of trains for the East West Railway.

My money’s on one of the following.

  • New Hitachi Class 385 trains
  • Converted Class 379 trains.
  • New Aventras

All would be battery electric trains.

But there is a change that Alstom’s Class 600 hydrogen trains could be used.

 

 

 

 

 

 

November 14, 2020 Posted by | Hydrogen, Transport/Travel | , , , , , , , , , , , , , | 10 Comments

Will INEOS And Rolls-Royce Get Together Over Hydrogen Production?

It has been a busy week for press releases.

8th November 2020 – Rolls-Royce signs MoU With Exelon For Compact Nuclear Power Stations

9th November 2020 – Rolls-Royce signs MoU with CEZ For Compact Nuclear Power Stations

9th November 2020 – INEOS Launches A New Clean Hydrogen Business To Accelerate The Drive To Net Zero Carbon Emissions

Does the timing of these three press releases indicate that there is possible co-operation between the INEOS and Rolls-Royce?

These are my thoughts.

Electricity Needs Of Integrated Chemical Plants

Integrated chemical plants, like those run by INEOS need a lot of electricity.

When I worked for ICI Plastics in the early 1970s, one of the big projects at Wilton works was the updating of the Wilton power station.

  • Fifty years later it is still producing electricity.
  • It is fired by a variety of fuels including coal, oil, gas and biomass.
  • It even burned 110,000 tonnes of cow fat (tallow) from the carcasses of animals slaughtered during the BSE Crisis of 1996.
  • It produces 227 MW of electricity.
  • It also produces around 4,000,000 tonnes of steam per year for the plants on the complex.
  • Wilton 10 is a 2007 addition to the station, that burns 300,000 tonnes of a combination of sustainable wood, sawmill waste and otherwise unusable wood offcuts a year.
  • Wilton 11 is a 2016 addition to the station, that burns domestic waste, which arrives by train from Merseyside.

ICI was proud of its power station at Wilton and there were regular rumours about the strange, but legal fuels, that ended up in the boilers.

Integrated chemical plants like those on Teesside can be voracious consumers of electricity and steam.

I can envisage companies like INEOS boosting their electricity and steam capacity, by purchasing one of Rolls-Royce’s small modular reactors.

A Look At Teesside

If you look at the maps of the mouth of the Tees, you have the Hartlepool nuclear power station on the North side of the river.

  • It was commissioned in 1983.
  • It can generate 320 MW of electricity.
  • It is expected to close in 2024.

This Google Map shows the mouth of the Tees.

Note.

  • Hartlepool power station is in the North-West corner of the map.
  • The Hartlepool site is probably about forty acres.
  • Wilton power station is on the South side of the Tees in the Wilton International site.

I can see, when Hartlepool power station closes, that more power will be needed on Teesside to feed the various industries in the area.

Some will come from offshore wind, but could a fleet of perhaps four of Rolls-Royce’s small modular reactors be built on a decommissioned Hartlepool power station site to replace the output of the current station?

If built in a planned sequence to correspond to the expected need, there are savings to be made because each unit can be commissioned, when they are completed and used to generate cash flow.

I can even see INEOS building a large electrolyser in the area, that is powered either by wind or nuclear power, according to what power is available and the various costs.

An Integrated Small Modular Nuclear Reactor And Electrolyser

Some countries don’t have good resources to exploit for renewable power.

Will a small modular nuclear reactor, be pared with a large electrolyser to produce hydrogen for feedstock for chemical plants and fuel for transport?

How Much Hydrogen Would A Small Modular Nuclear Reactor Produce?

Consider.

  • One of Rolls-Royce’s small modular nuclear reactors has a power output of 440 MW.
  • It takes 23 MWh of electricity to create ten tonnes of hydrogen.

This would create 4,600 tonnes of hydrogen in a day.

That is a lot of zero-carbon chemical feedstock to make fertiliser, plastics, pharmaceuticals and other chemicals and fuel for heavy transport.

Conclusion

I will be very surprised if INEOS were not talking to Rolls-Royce about using small modular nuclear reactors to generate the enormous quantities of electrical power and steam, needed to produce chemicals and fulfil their ambition to be a world leader in the supply of hydrogen.

November 13, 2020 Posted by | Business, Energy, Hydrogen | , , , , , | 1 Comment

INEOS Launches A New Clean Hydrogen Business To Accelerate The Drive To Net Zero Carbon Emissions

The title of this post, is the same as that of this press release from inovyn, which is an INEOS company.

The press release starts with these points.

  • The targets set out by the UN and National Governments around the world requires concrete action. INEOS is aiming not only to contribute by decarbonising energy for its existing operations, but also by providing hydrogen that will help other businesses and sectors to do the same.
  • The new business will be based in the UK and will invest in ‘first intent’ Clean Hydrogen production across Europe.
  • The production of hydrogen based on electrolysis, powered by zero carbon electricity, will provide flexibility and storage capacity for heat and power, chemicals and transport markets.
  • The European Union Hydrogen Strategy, which outlines an infrastructure roadmap for widespread utilisation of hydrogen, across Europe by 2030, present new opportunities for the business.
  • Geir Tuft CEO INOVYN said, “INEOS is uniquely placed to play a leading role in developing these new opportunities, driven by emerging demand for affordable, low-carbon energy sources, combined with our existing capabilities in operating large-scale electrolysis.”

With revenue in 2019 of $85 billion in 2019, INEOS has the financial resources to make their ambitions come true.

These are my thoughts on statements in the press release.

Geir Tuft’s Statement

Geir Tuft is reported in the press release as saying.

INEOS is uniquely placed to play a leading role in developing these new opportunities, driven by emerging demand for affordable, low-carbon energy sources, combined with our existing capabilities in operating large-scale electrolysis.

This is the first paragraph of the Wikipedia entry for electrolysis.

In chemistry and manufacturing, electrolysis is a technique that uses direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of elements from naturally occurring sources such as ores using an electrolytic cell. The voltage that is needed for electrolysis to occur is called the decomposition potential.

From my experience of working in ICI’s hydrogen plant at Runcorn in the 1970s and my knowledge of the technology and companies involved in the production of hydrogen, there are two standard routes to produce hydrogen by electrolysis.

  • Water can be electrolysed as in the classic school physics experiment to produce hydrogen and oxygen.
  • Brine can be electrolysed to produce hydrogen, chlorine, sodium metal and sodium hydroxide.

I worked as an instrument engineer in a plant, where brine was electrolysed using the Caster-Kellner process. As the process uses mercury, it is a process that is not without problems. There is a History section in the Wikipedia entry for the Castner-Kellner process, from where this was extracted.

The mercury cell process continues in use to this day. Current-day mercury cell plant operations are criticized for environmental release of mercury  leading in some cases to severe mercury poisoning as occurred in Japan Minamata_disease. Due to these concerns, mercury cell plants are being phased out, and a sustained effort is being made to reduce mercury emissions from existing plants.

My work in the plant, involved developing instruments to measure the mercury in the air inside the plant. I was also developing other instruments and programming a Ferranti Argus 500 computer.

Because of the death of her father, C wasn’t happy in Liverpool and when the chance came of a transfer to ICI Plastics at Welwyn Garden City, I took it.

In his statement Geir Tuft says this.

Combined with our existing capabilities in operating large-scale electrolysis.

Large-scale electrolysis was certainly handled professionally in 1970 and I’m certain that INEOS, which now owns the Runcorn plant, handles the hydrogen just as well, if not better with the help of modern technology.

Hydrogen As A By-Product

In some ways, fifty years ago, the hydrogen was considered a by-product and to some a nuisance, as I don’t think, there was much of a mass market for the gas.

I used to see it being taken away in specialist trailers, but there didn’t seem to be a major use.

300,000 Tonnes Of Clean Hydrogen

This paragraph of the press release, outlines the structure of the business.

INEOS has today launched a new business to develop and build Clean Hydrogen capacity across Europe, in support of the drive towards a zero-carbon future. INEOS currently produces 300,000 tonnes of hydrogen a year mainly as a co-product from its chemical manufacturing operations.

Note that co-product is used, but I suspect in many places they have too much of it, so new markets are welcome.

I have used a figure of 23 MWh, as being needed to obtain ten tonnes of hydrogen, but I can’t find where I obtained it. If it is correct then INEOS will need 690 GWh of electricity.

INEOS, Electrolysis And Hydrogen

This paragraph of the press release, outlines the relationship between INEOS, electrolysis and hydrogen

Through its subsidiary INOVYN, INEOS is Europe’s largest existing operator of electrolysis, the critical technology which uses renewable energy to produce hydrogen for power generation, transportation and industrial use. Its experience in storage and handling of hydrogen combined with its established know-how in electrolysis technology, puts INEOS in a unique position to drive progress towards a carbon-free future based on hydrogen.

All they need is the renewable energy, to add to their expertise in turning it into hydrogen.

INEOS’s Vision

This paragraph of the press release, outlines INEOS vision for hydrogen.

INEOS is already involved in several projects to develop demand for hydrogen, replacing existing carbon-based sources of energy, feedstocks and fuel. It expects to develop further partnerships with leading organisations involved in the development of new applications. INEOS will also work closely with European Governments to ensure the necessary infrastructure is put in place to facilitate hydrogen’s major role in the new Green Economy.

It is certainly a comprehensive vision.

The Conclusion Of The Press Release

Wouter Bleukx, Business Unit Manager Hydrogen has said this.

Hydrogen is an important part of a climate neutral economy that has been discussed for decades. Finally, a hydrogen-fuelled economy is within reach as transportation in the UK, Germany, France and other countries begins to run on this carbon free technology. With extensive experience in electrolysis, INEOS is uniquely placed to support these new opportunities, driven by emerging demand for affordable zero-carbon energy sources.

You can’t say the company lacks ambition.

Conclusion

This looks to me to be ambition and disruptive innovation on a grand scale.

But it is a plan that can only get bigger and more far reaching.

If the company succeeds, I believe, it will bring hydrogen for all.

November 11, 2020 Posted by | Hydrogen | , , , , | Leave a comment

H2U Eyre Peninsula Gateway Hydrogen Project Begins Largest Green Ammonia Plant

The title of this post, is the same as that of this article on Hydrogen Fuel News.

  • South Australia will be creating the largest green ammonia plant in the world.
  • It will make 40,000 tonnes of green ammonia every year.
  • The plant will be powered totally by renewable energy.
  • At its heart will be a 75 MW hydrogen electrolyser.

This paragraph sums up the main objective of the plant.

According to Dr. Attilio Pigneri, H2U CEO, the project will play an important role in the ongoing development of the emerging green hydrogen and green ammonia markets.

It appears a lot of the green ammonia will be exported to Japan.

What Is Green Ammonia?

It is just ammonia produced by renewable energy. This is the first paragraph of the Wikipedia entry for ammonia.

Ammonia is a compound of nitrogen and hydrogen with the formula NH3. A stable binary hydride, and the simplest pnictogen hydride, ammonia is a colourless gas with a characteristic pungent smell. It is a common nitrogenous waste, particularly among aquatic organisms, and it contributes significantly to the nutritional needs of terrestrial organisms by serving as a precursor to food and fertilizers. Ammonia, either directly or indirectly, is also a building block for the synthesis of many pharmaceutical products and is used in many commercial cleaning products. It is mainly collected by downward displacement of both air and water.

It is a very useful chemical compound and it is now being developed as a zero-carbon fuel, as I wrote in The Foul-Smelling Fuel That Could Power Big Ships.

It can also be used as a refrigerant.

One of the most amazing pieces of engineering, I ever saw was a very old barn, where a farmer stored vast tonnages of apples. It was kept cool, by a refrigeration plant certainly built before the Second World War or possibly even the First, which used ammonia as the refrigerant.

Now that’s what I call engineering!

 

November 11, 2020 Posted by | Energy, Hydrogen | , , , , | 2 Comments

Hydroflex Takes To The Main Line

The title of this post is the same as that of an article in the November 2020 Edition of Modern Railways.

This is the opening paragraph.

Hydroflex, the UK;s first full-size hydrogen train, made its debut on the main line on 21 September, travelling from Long Marston to Evesham and back.

This looks like a good start.

I am not surprised that the conversion was designed and built by Birmingham University.

Look at this picture of myself in front of a detector in the Large Haldron Collidor at CERN in Geneva.

Much of the detector was built in the workshops at Liverpool University.

The quality of engineering in most universities is very high, which is surely a good omen for the future.

Work in Birmingham on Hydroflex seems to be proceeding apace, with the following objectives.

  • More automation.
  • Moving the hydrogen drive train components to rafts under the driving cars.
  • Improving operating speed from the current 50 mph.

There is also this significant paragraph that quotes Helen Simpson of Porterbrook.

‘At Porterbrook we want to present a fleet of hydrogen trains as a commercial offering to operators’ Ms. Simpson adds, noting that moving equipment out of passenger saloons is an important element of this. Porterbrook will apply learning from its Class 769 electric/diesel bi-mode units, which have placed diesel engines beneath the driving vehicles. Ms. Simpson does not rule out retro-fitment on other classes of train, but notes a lot of work has been undertaken on converting 319s’.

The big difference between the Hydroflex and the Alstom Coradia iLint, is that the Hydroflex retains the capability to use overhead electrification, so the hydrogen power can be used as a range extender.

 

 

November 10, 2020 Posted by | Hydrogen, Transport/Travel | , , | Leave a comment

Liquid Hydrogen Tested As An Auto Fuel

The title of this post is the same as that of this article on the Lethbridge Herald.

I find it strange that I have only picked up this story from a local newspaper in Alberta.

Lethbridge is a city, with a population of a bit over 100,000. It doesn’t seem to have much to do with Alberta’s oil industry, which might see hydrogen as a threat.

This is the introductory paragraph.

A recent demonstration project was evaluated for a hydrogen-fuelled vehicle by the U.S. Department of Energy Division. This demonstration will be applicable to other means of transportation such as trucks and trains.

This paragraph describes the conversion.

They used a 1979 Buick Century four-door sedan with 3.8-litre displacement, turbocharged V-6 engine. This vehicle provided a good compromise on trunk space for installation of the DFVLR tank, passenger accessibility for demonstration, engine compartment space for versatility in selection of substitute engines, available engine sizes, efficiency and suitability for modification of hydrogen operation.

I am left with the impression, after reading the article, that it might be possible for large American style cars to be converted to hydrogen.

 

November 7, 2020 Posted by | Hydrogen, Transport/Travel | , , | Leave a comment