The Anonymous Widower

Stadler Reports ‘Best Year’ Since IPO

The title of this post, is the same as that of this article on Railway Gazette.

This is the first paragraph.

Stadler has reported record orders and earnings before tax for the 2021 financial year.

And these are a few statistics.

  • Orders were up by 28%.
  • Revenue was up 18 %.
  • Earnings before interest and tax (EBIT) was up 43 %.
  • EBIT margin rose to 6·2%.

Overall group profits was slightly down on the previous year due to exchange rate losses.

There is a note of caution.

However, it cautions that it is unlikely to achieve its target EBIT margin of 8 to 9% in 2023 as previously forecast, predicting instead that this would be achieved by 2024-25.

Overall the company is doing well and certainly producing the best trains in Europe.

March 21, 2022 Posted by | Finance, Transport/Travel | | 4 Comments

DB Cargo UK Successfully Trials The Use Of ‘Combi-Consists’

The title of this post, is the same as that of this press release on DB Cargo UK.

This is the first paragraph.

DB Cargo UK is trialling the use of ‘combi-consists’ to increase capacity, improve customer service and improve its efficiency.

The next four paragraphs describe the trial.

This month the UK’s largest rail freight operator ran a unique jumbo train from Belmont Yard in Doncaster to Barking, East London, carrying a mix of wagons for two altogether different types of customers.

The train consisted of two sets of empty wagons – 21 x MBA wagons for Ward Recycling and 18 x JNA wagons for FCC Environment – with an isolated DIT (dead-in-train) locomotive – in the middle.

The MBA wagons had previously been discharged at Immingham in North Lincolnshire and the JNA wagons discharged at FCC Environment’s new waste transfer facility at Tinsley in South Yorkshire.

Both sets of wagons were then taken to DB Cargo UK’s Belmont Yard depot in Doncaster where the jumbo train was assembled. The train travelled from Belmont Yard to Barking via Lincoln Central, Spalding, The East Coast Mainline, Hertford North and Canonbury Tunnel.

There is also a video embedded in the press release, which shows the formation of the train in detail.

This train is certainly efficient, as it uses less train paths, crew and fuel.

DB Cargo UK now intend to trial the concept on a greater portion of the East Coast Main Line and the Midland Main Line.

I have a few thoughts.

Could The Concept Work With Loaded Trains?

This trial was with empty trains, but would it be possible to use the concept with two shorter loaded trains?

Would there be advantages in terms of efficiency, if the following were done?

  • Two container trains leave Felixstowe as a pair, with one going to Plymouth and the other going to Cardiff.
  • They split at say Swindon and then proceed independently.

Obviously, all the weights would have to be in order and the locomotive would need to be able to pull the combined train.

Other possibilities might be.

  • Stone trains running from the Mendips and the Peak District to London.
  • Biomass trains running from import terminals to power stations in the Midlands.
  • Trains delivering new cars.
  • Trains delivering goods for supermarkets. Tesco are certainly increasing their use of trains.

I would suspect that DB Cargo UK have several ideas.

Could An Electric Locomotive Go In The Middle?

A Class 90 locomotive weighs 84.5 tonnes, as against the 129.6 tonnes of the Class 66 locomotive used in the trial.

So if the electric locomotive can be run dead-in-train, the weight would be slightly less.

But this might give a big advantage, if they ever wanted to run a pair of trains from Felixstowe to Plymouth and Cardiff, as per my earlier example.

  • The trains would split anywhere on the electrified section of the Great Western Main Line.
  • The lead train would go to Plymouth.
  • The second train would go to Cardiff, which is now fully electrified.

There would appear to be possibilities to save carbon emissions.

Could An Electric Locomotive Go On The Front?

Some routes out of Felixstowe are fully-electrified from the Great Eastern Main Line.

It could be possible for the following.

  • Two diesel-hauled trains to leave Felixstowe with ubiquitous Class 66 locomotives and form up as a combi-consist train in Ipswich yard.
  • The Class 66 locomotive on the front is replaced by an electric locomotive.
  • Both Class 90 and Class 92 electric locomotives have twice the power of a Class 66 locomotive, so both should be able to haul the combi-consist train.

The trains would split en-route with the electric locomotive hauling a train to an electrified destination.

This picture shows, what could be an experiment by Freightliner at Shenfield.

 

Unfortunately, I didn’t have a chance to ask the driver, if the Class 66 locomotive was running dead-in-train or helping the Class 90 locomotive with a very heavy load.

The picture shows, that the electric and diesel locomotives can work together, at the front of a train.

Since I took this picture, I’ve never seen a similar consist again.

Could A Bi-Mode Locomotive Go On The Front?

In GB Railfreight Plans Order For Future-Proofed Bi-Mode Locomotives, I talked about how GB Railfreight had started negotiations to purchase a fleet of powerful bi-mode locomotives from Stadler.

  • Provisionally, they have been called Class 99 locomotives.
  • The locomotives will be Co-Co bi-modes.
  • The diesel engine will be for heavy main line freight and not just last-mile operations.
  • I suspect that on diesel the power will be at least 2.5 MW to match a Class 66 locomotive.

These locomotives could be ideal for hauling combi-consist trains.

Would Combi-Consist Trains Save Energy?

This could be a big driver of the use of combi-consist trains and may push DB Cargo UK to acquire some powerful bi-mode locomotives.

Conclusion

Combi-consist trains seem to be an excellent idea.

 

March 16, 2022 Posted by | Transport/Travel | , , , , , , , , , , , | Leave a comment

GB Railfreight Plans Order For Future-Proofed Bi-Mode Locomotives

The title of this post, is the same as that of this article on Railway Gazette.

This is the introductory paragraph.

GB Railfreight is planning to order a fleet of main line electro-diesel locomotives with a modular design which would facilitate future replacement of the diesel engine with a battery or hydrogen fuel cell module.

The rest of the article gives clues to the deal and the specification of the locomotives.

  • Negotiations appear to have started with Stadler for locomotives to be built at their Valencia plant.
  • Twenty locomotives could be ordered initially, with options for thirty.
  • The locomotive will be Co-Co bi-modes.
  • The diesel engine will be for heavy main line freight and not just last-mile operations.
  • They would be capable of hauling freight trains between Ipswich and Felixstowe, within two minutes of the times of a Class 66 locomotive.
  • They will be of a modular design, so that in the future, the diesel engine might be replaced by a battery or fuel cells as required and possible.

They have provisionally been called Class 99 locomotives.

These are my thoughts.

EuroDual or UKLight?

Stadler make two types of bi-mode locomotives.

But the two types are closely related and open up other possibilities.

This paragraph from the Eurolight wikipedia entry, explains the various versions.

The type has been intentionally developed to support use on secondary lines without limiting power or speed performances, making it suitable for mixed traffic operations. Specific versions of the Eurolight have been developed for the United Kingdom market, and a 6-axle Co’Co’ machine for narrow gauge Asian markets, named UKLight and AsiaLight respectively. Furthermore, an electro-diesel locomotive derivative of the UKLight that shares much of its design, referred to as the Stadler Euro Dual, has also been developed and introduced during the late 2010s.

It looks like the customer can get the locomotive they want.

GB Railfreight would probably need locomotives to this specification.

  • Slightly narrower than a EuroDual, to fit the UK loading gauge.
  • Three-axle bogies to handle the weight of the larger locomotive.
  • A body bigger than the UK Light to be large enough for the diesel engine.
  • It would probably help if the locomotive could go anywhere that a Class 92 locomotive could go, so it could handle their duties if required.

This leads me to the conclusion that GB Railfreight will get a slightly narrower EuroDual.

Weight Issues

The weights of various locomotives are as follows.

  • Class 66 Locomotive – 129.6 tonnes
  • Euro Dual – 126 tonnes
  • Class 90 Locomotive – 84.5 tonnes
  • Class 92 Locomotive – 126 tonnes

All locomotives have six axles, except for the Class 90 Locomotive which has four.

I don’t think there will be any weight issues.

Power On Electricity

These are the power of the locomotives on electricity.

  • Class 66 Locomotive – Not Applicable
  • Euro Dual – Up to 7 MW
  • Class 90 Locomotive – 3.7 MW
  • Class 92 Locomotive – 5 MW

GB Railfreight can probably have what power is best for their routes.

Operating Speed On Electricity

These are the power of the locomotives on electricity.

  • Class 66 Locomotive – Not Applicable
  • Euro Dual – 100 mph
  • Class 90 Locomotive – 110 mph
  • Class 92 Locomotive – 87 mph

GB Railfreight can probably have what power is best for their routes, but I suspect they’d want it to be as fast as a Class 90 locomotive.

Power On Diesel

These are the power of the locomotives on diesel.

  • Class 66 Locomotive – 2.5 MW
  • Euro Dual – Up to 2.8 MW
  • Class 90 Locomotive – Not Applicable
  • Class 92 Locomotive – Not Applicable

To be able to handle trains, that a Class 66 locomotive is able to, 2.5 MW would probably suffice.

Could The Locomotives Use The Channel Tunnel?

I suspect that diesel locomotives are not liked in the Channel Tunnel because of all that flammable diesel.

But in the future, when there is a battery-electric variant, I would suspect that would be allowed.

In UK To France Automotive Train Service Launched, I talked about Toyota’s new service between Toton in England and Valenciennes in France via the Channel Tunnel. A locomotive with sufficient battery range might be ideal for this service, if it could handle the Market Harborough and Toton section, which is likely to be without electrification for some years.

Will The Locomotives Have Third Rail Shoes?

If their power on electricity is such that they can stand in for Class 92 locomotives, then there may be a need to fit all or some of the locomotives with third rail shoes.

As an example, they might be useful in taking freight trains to and from Southampton or the Channel Tunnel.

Conclusion

I feel that, as the locomotive must fit current routes and schedules, so I wouldn’t be surprised to see the following specification.

  • UK loading gauge.
  • Co-Co
  • Class 90 locomotive power and operating speed on electricity of 3.7 MW and 110 mph.
  • Class 66 locomotive power and operating speed on diesel of 2.5 MW and 75 mph.
  • Ability to change between electric and diesel power at speed.
  • Ability to haul a heavy freight train out of Felixstowe.
  • Ability to haul passenger trains.

Stadler will have one eye on the fact, that if they get this design right, this order for up to fifty locomotives could be just the start.

It certainly seems a locomotive designed for the UK’s railway system.

 

 

 

 

 

 

March 3, 2022 Posted by | Transport/Travel | , , , , , , , , | 5 Comments

Union Pacific Railroad Makes Largest Investment In Wabtec’s FLXdrive Battery-Electric Locomotive

The title of this post, is the same as that of this press release from Union Pacific.

This is the first three paragraphs.

Union Pacific Railroad (NYSE: UNP) today announced the purchase of 10 FLXdrive battery-electric locomotives from Wabtec Corporation (NYSE: WAB). The order, which marks the largest investment in battery technology by a North American railroad, will upgrade Union Pacific’s rail yard infrastructure and support its commitment to significantly reduce greenhouse gas emissions.

“As an industry leader, Union Pacific is pioneering a major application of battery power in its rail yards,” said Rafael Santana, President and CEO for Wabtec. “Battery power is an ideal solution to reduce the environmental impact and costs of yard operations. Using the FLXdrive in the rail yard can significantly improve local air quality, as well as reduce noise by up to 70% for neighboring communities.”

The approximately 2.5-MWh locomotives are each powered solely by 7,000 battery cells, providing Union Pacific a zero-emission solution for its yard operations. The 10 FLXdrives will enable the railroad to eliminate 4,000 tons of carbon annually from its rail yards, the equivalent of removing 800 cars from the highway. The new locomotives will be manufactured in the United States with the first units being delivered to Union Pacific in late 2023.

It would appear that the major use will be in their rail yards.

There is also this second press release from Union Pacific, which is entitled Union Pacific Railroad To Assemble World’s Largest Carrier-Owned Battery-Electric Locomotive Fleet.

This is the first paragraph.

Union Pacific Railroad (NYSE: UNP) today announced plans to purchase 20 battery-electric locomotives for testing in yard operations. The combined purchases and upgrades to yard infrastructure are expected to exceed $100 million, representing the largest investment in battery-electric technology by a U.S. Class I railroad. The locomotives will be acquired from Progress Rail, a Caterpillar company, and Wabtec Corporation (NYSE:WAB), two companies at the forefront of locomotive innovation, and will be the world’s largest carrier-owned battery-electric locomotive fleet in freight service.

The press release also says that Union Pacific will be netzero by 2050.

Conclusion

All of this action in the United States and Australia with battery-electric locomotives, from two manufacturers; Progress Rail and Wabtec, leads me to the conclusion, that proposals to create battery-electric locomotives from Class 66 or Class 68 locomotives in the UK, will soon be being discussed by the owners of the locomotives and Wabtec and Stadler.

January 29, 2022 Posted by | Transport/Travel | , , , , , , , | 6 Comments

The Future Of The Class 68 Locomotives

This post has been brought on by the comments to two posts I have written today.

Both Direct Rail Services and TransPennine Express are major users of Class 68 locomotives, with each having a fleet of fourteen locomotives.

In addition, Chiltern Railways has a smaller fleet of six locomotives.

  • Direct Rail Services use their locomotives for various passenger and freight duties, including the important one of moving nuclear material around the country.
  • TransPennine Express use their locomotives on their passenger services across the North of England.
  • Chiltern Railways use their locomotives on their passenger services between London and Birmingham and sometimes Oxford.

The design was a bespoke one by Stadler for Direct Rail Services and the first one entered service in 2014.

The picture shows one of TransPennine’s Class 68 locomotives at Scarborough. As the picture shows, they are a smart and purposeful-looking locomotive, that wouldn’t look out of place in the right livery on the front of the Royal Train.

It has some good features.

  • It is a 100 mph locomotive.
  • It seems to be well-liked by operators.
  • It can haul both passenger and freight trains.
  • It can act as a Thunderbird or rescue locomotive.

But they have three problems; emissions, noise and diesel.

This is from Wikipedia.

The locomotive’s propulsion system is compliant with Stage III A of the European emission standards, but not the more stringent Stage III B requirements.

But noise is a another problem and this has caused council action in Scarborough.

More important than emissions or noise, is the fact, that the locomotive is diesel-powered, so the fleet will probably have to be retired from the railway, at a time, when there is still useful life left in the locomotives.

The Class 68 locomotive is a member of the Stadler Eurolight  family, of which there are three versions.

All follow similar design principles, differing mainly in dimensions, with Spain, Taiwan and the UK ordering upwards of twenty-thirty locomotives.

The UKLight branch of the family has two other members.

The Class 88 locomotive is an electro-diesel version of the Class 68 locomotive and the development of the design is described in this extract from the Class 88 locomotive’s Wikipedia entry.

Amid the fulfillment of DRS’ order for the Class 68, Stadler’s team proposed the development of a dual-mode locomotive that could be alternatively powered by an onboard diesel engine or via electricity supplied from overhead lines (OHLE). Having been impressed by the concept, DRS opted to place an order for ten Class 88s during September 2013. Having been developed alongside the Class 68, considerable similarities are shared between the two locomotives, amounting to roughly 70 percent of all components being shared.

According to Wikipedia, the type had a smooth entry into service.

The Class 93 locomotive will be the next development of the UKLight branch of the family, when it is delivered in 2023.

It will be a tri-mode locomotive, that will be capable of being powered by 25 KVAC overhead electrification, an onboard diesel engine and batteries.

It will be a 110 mph locomotive.

It can haul both passenger and freight trains.

Rail Operations Group have ordered 30 locomotives.

This is the first paragraph of the section in Wikipedia called Specification.

The Class 93 locomotive has been developed to satisfy a requirement for a fast freight locomotive that uses electric power while under the wires, but is also capable of self-powered operations. Accordingly, it is capable of running on diesel engines, from overhead wires, or from its onboard batteries. These batteries, which occupy the space used for the braking resistors in the Class 88, are charged via the onboard transformer or regenerative braking; when the batteries are fully charged, the locomotive only has its friction brakes available. The diesel engine is a six-cylinder Caterpillar C32 turbocharged power unit, rated at 900 kW, conforming with the EU97/68 stage V emission standard. The batteries units are made of Lithium Titanate Oxide and use a liquid cooling solution, enabling rapid charge and discharge.

It is a truly agnostic locomotive, that can take its power from anywhere.

The last paragraph of the specification compares the locomotive to the Class 66 locomotive.

In comparison with the Class 66, the Class 93 can outperform it in various metrics. In addition to a higher top speed, the locomotive possesses greater acceleration and far lower operating costs, consuming only a third of the fuel of a Class 66 along with lower track access charges due to its lower weight. ROG has postulated that it presents a superior business case, particularly for intermodal rail freight operations, while also being better suited for mixed-traffic operations as well. Each locomotive has a reported rough cost of £4 million.

It is no ordinary locomotive and it will change rail freight operations in the UK.

I have a feeling that the Class 93 locomotive could be a lower-carbon replacement for the Class 68 locomotive.

But I also believe that what Stadler have learned in the development of the Class 93 locomotive can be applied to the Class 68 locomotive to convert them into zero-carbon locomotives.

It may be just a matter of throwing out the diesel engine and the related gubbins and replacing them with a large battery. This process seems to have worked with Wabtec’s conversion of diesel locomotives to FLXdrive battery-electric locomotives.

 

January 22, 2022 Posted by | Transport/Travel | , , , , , , , , , , , , , | 9 Comments

Six Operators Award Joint Contract For Up To 504 Tram-Trains

The title of this post, is the same as that of this article on Railway Gazette.

These are the first three paragraphs.

A consortium of six German and Austrian transport bodies has awarded Stadler a framework contract for the supply and maintenance of up 504 tram-trains worth €4bn, the largest contract in the Swiss company’s history.

The VDV TramTrain framework contract was awarded on January 14 by Karlsruhe’s VBK and AVG, Saarbrücken’s Saarbahn Netz, Schiene Oberösterreich, the Land of Salzburg and Zweckverband Regional-Stadtbahn Neckar-Alb.

It includes a €1·7bn firm order for the supply of 246 Citylink tram-trains over 10 years from 2024, and the provision of 16 years of maintenance. There are options to order up to 258 more vehicles and to extend the maintenance to 32 years.

That will keep the factories running for a few years.

Note that all these Stadler Citylink tram-trains are similar to the Class 399 tram-trains, that run between Sheffield and Rotherham.

More Stadler Citylink tram-trains will start running in the next couple of years in Cardiff.

I can also envisage these tram-trains being used on the following projects in the UK, if they were to go ahead.

Note.

  1. Six are extensions to the Sheffield Supertram network.
  2. Three projects are extensions to the Manchester Metrolink.
  3. These are possible orders, that if the projects go ahead would likely have Stadler Citylink as the first choice of tram!
  4. All the tram-trains would be of a similar design.

How many other projects are under discussion in Europe?

Conclusion

Stadler have designed a tram-train that everybody likes and that generates orders.

I think Stadler will soon need to increase production of these Citylink tram-trains.

January 19, 2022 Posted by | Business, Transport/Travel | , , , | 3 Comments

Flirt Akku And Class 755 Train Compared

This article on Focus Transport is entitled 224-kilometre Battery Range For FLIRT Akku – Stadler Sets World Record For Guinness Book Of Records.

These facts about the record run are given.

  • The route was from from Berlin to Warnemünde.
  • It appears to have been independently verified.
  • The distance was 224 kilometres or 139 miles.
  • This distance is more than London to Great Yarmouth via Norwich.
  • It is reported that the temperature was around zero, which is not very battery-friendly.

No mention was made in the article of the number of passengers on board or the average speed.

Various articles have stated that the Flirt Akku is a three-car train, but I was not sure, if it included a PowerPack car like the Class 755 train.

So I flew my virtual drone over the route and got this picture.

Compare the front end with this picture of a Class 755 train at Lowestoft.

And the side view with this diagram of the trains, that I clipped from Wikipedia.

I can come to these conclusions.

  • The two front ends are very different, although the basic layout of doors and windows appears the same.
  • The Akku seems to have a flatter side.
  • The Akku lacks the PowerPack of the British train.

It also looks like the Greater Anglia train has better step-free access between between train and platform. But then you never seem to find good step-free access on German trains.

Some extra information and thoughts .

Testing The Flirt Akku

This article on Railvolution is entitled FLIRT AKKU Research Project Completed.

The article comprehensively described the testing process  and gave more details of the train.

  • The train was running at 140 kph or 87 mph.
  • This speed is available from the catenary or battery.
  • Battery charging takes twenty minutes.
  • The train seats 154 passengers in a 2 + 2 configuration.

The train appears to be roughly the same size and performance as a three-car Class 755 train.

Range On A Battery-Electric Class 755 Train

The battery range needed on various Greater Anglia routes are as follows.

Ipswich and Cambridge – 41.3 miles

  • Ipswich and Felixstowe – 15.6 miles
  • Ipswich and Lowestoft – 48.9 miles
  • Ipswich and Peterborough – 71.2 miles
  • Norwich and Great Yarmouth – 18.3 miles
  • Norwich and Lowestoft – 23.5 miles
  • Norwich and Sheringham – 30 miles
  • Norwich and Stansted Airport – 53.7 miles
  • Marks Tey and Sudbury – 11.8 miles

Note.

  1. Cambridge, Ely, Ipswich, Norwich and Peterborough are stations with full electrification.
  2. I suspect some services will need charging at the remote station.

It looks like to handle all routes will need a train with a range of around 80 miles or around 129 kilometres.

Conclusion

I don’t think that it would be impossible for Stadler to create a battery-electric Class 755 train with enough range.

December 24, 2021 Posted by | Transport/Travel | , , , , , , , , | 15 Comments

Stadler FLIRT Akku Battery Train Demonstrates 185km Range

The title of this post, is the same as that of this article on Railway-News.

This is the first paragraph.

Stadler’s offering in the battery-powered rolling stock market, the FLIRT Akku has demonstrated a guaranteed range of 185km, even in energy-intensive conditions, it has been found following a three-year research period.

The range is very good and is over twice what Hitachi are claiming with the Hitachi Regional Battery Train.

I can’t find out many details of the size of a Flirt Akku train, but this article on the International Railway Journal has these details.

  • A picture shows a three-car train.
  • The trains have a 100 mph operating speed.
  • Fifty-five two-car trains are on order for Schleswig-Holstein.

Stadler can also fit batteries into trains like Greater Anglia’s Class 755 trains.

 

There have been reports of these trains being fitted with batteries in a couple of years to reduce carbon emissions.

September 2, 2021 Posted by | Transport/Travel | , , , , | 20 Comments

Solving The Electrification Conundrum

The title of this post, is the same as an article in the July 2021 Edition of Modern Railways.

This is the introductory sub-heading.

Regional and rural railways poses a huge problem for the railway to decarbonise.

Lorna McDonald of Hitachi Rail and Jay Mehta of Hitachi ABB Power Grids tell Andy Roden why they believe they have the answer.

These are my thoughts on what is said.

Battery-Electric Trains

The article starts by giving a review of battery-electric trains and their use on routes of moderate but important length.

  • Some short routes can be handled with just a charge on an electrified main line.
  • Some will need a recharge at the termini.
  • Other routes might need a recharge at some intermediate stations, with a possible increase in dwell times.

It was in February 2015, that I wrote Is The Battery Electric Multiple Unit (BEMU) A Big Innovation In Train Design?, after a ride in public service on Bombardier’s test battery-electric train based on a Class 379 train.

I also wrote this in the related post.

Returning from Harwich, I travelled with the train’s on-board test engineer, who was monitoring the train performance in battery mode on a laptop. He told me that acceleration in this mode was the same as a standard train, that the range was up to sixty miles and that only minimal instruction was needed to convert a driver familiar to the Class 379 to this battery variant.

It was an impressive demonstration, of how a full-size train could be run in normal service without connection to a power supply. I also suspect that the partners in the project must be very confident about the train and its technology to allow paying passengers to travel on their only test train.

A couple of years later, I met a lady on another train, who’d used the test train virtually every day during the trial and she and her fellow travellers felt that it was as good if not better than the normal service from a Class 360 train or a Class 321 train.

So why if the engineering, customer acceptance and reliability were proven six years ago, do we not have several battery electric trains in service?

  • There is a proven need for battery-electric trains on the Marshlink Line and the Uckfield Branch in Sussex.
  • The current Class 171 trains are needed elsewhere, so why are no plans in place for replacement trains?
  • The government is pushing electric cars and buses, but why is there such little political support for battery-electric trains?

It’s almost as if, an important civil servant in the decision process has the naive belief that battery-electric trains won’t work and if they do, they will be phenomenally expensive. So the answer is an inevitable no!

Only in the South Wales Metro, are battery-electric trains considered to be part of the solution to create a more efficient and affordable electric railway.

But as I have constantly pointed out since February 2015 in this blog, battery-electric trains should be one of the innovations we use to build a better railway.

Hydrogen Powered Trains

The article says this about hydrogen powered trains.

Hybrid hydrogen fuel cells can potentially solve the range problem, but at the cost of the fuel eating up internal capacity that would ideally be used for passengers. (and as Industry and Technology Editor Roger Ford points out, at present hydrogen is a rather dirty fuel). By contrast, there is no loss of seating or capacity in a Hitachi battery train.

I suspect the article is referring to the Alstom train, which is based on the technology of the Alstom Coradia iLint.

I have ridden this train.

  • It works reliably.
  • It runs on a 100 km route.
  • The route is partially electrified, but the train doesn’t have a pantograph.
  • It has a very noisy mechanical transmission.

Having spoken to passengers at length, no-one seemed bothered by the Hindenburg possibilities.

It is certainly doing some things right, as nearly fifty trains have been ordered for train operating companies in Germany.

Alstom’s train for the UK is the Class 600 train, which will be converted from a four-car Class 321 train.

Note.

  1. Half of both driver cars is taken up by a hydrogen tank.
  2. Trains will be three-cars.
  3. Trains will be able to carry as many passengers as a two-car Class 156 train.

It is an inefficient design that can be improved upon.

Porterbrook and Birmingham University appear to have done that with their Class 799 train.

  • It can use 25 KVAC overhead or 750 VDC third-rail electrification.
  • The hydrogen tanks, fuel cell and other hydrogen gubbins are under the floor.

This picture from Network Rail shows how the train will appear at COP26 in Glasgow in November.

Now that’s what I call a train! Let alone a hydrogen train!

Without doubt, Porterbrook and their academic friends in Birmingham will be laying down a strong marker for hydrogen at COP26!

I know my hydrogen, as my first job on leaving Liverpool University with my Control Engineering degree in 1968 was for ICI at Runcorn, where I worked in a plant that electrolysed brine into hydrogen, sodium hydroxide and chlorine.

My life went full circle last week, when I rode this hydrogen powered bus in London.

The hydrogen is currently supplied from the same chemical works in Runcorn, where I worked. But plans have been made at Runcorn, to produce the hydrogen from renewable energy, which would make the hydrogen as green hydrogen of the highest standard. So sorry Roger, but totally carbon-free hydrogen is available.

The bus is a Wightbus Hydroliner FCEV and this page on the Wrightbus web site gives the specification. The specification also gives a series of cutaway drawings, which show how they fit 86 passengers, all the hydrogen gubbins and a driver into a standard size double-deck bus.

I believe that Alstom’s current proposal is not a viable design, but I wouldn’t say that about the Porterbrook/Birmingham University design.

Any Alternative To Full Electrification Must Meet Operator And Customer Expectations

This is a paragraph from the article.

It’s essential that an alternative traction solution offers the same levels of performance and frequency, while providing an increase in capacity and being economically viable.

In performance, I would include reliability. As the on-board engineer indicated on the Bombardier  test train on the Harwich branch, overhead electrification is not totally reliable, when there are winds and/or criminals about.

Easy Wins

Hitachi’s five-car Class 800 trains and Class 802 trains each have three diesel engines and run the following short routes.

  • Kings Cross and Middlesbrough- 21 miles not electrified – Changeover in Northallerton station
  • Kings Cross and Lincoln – 16.6 miles not electrified – Changeover in Newark Northgate station
  • Paddington and Bedwyn – 13.3 miles not electrified – Changeover in Newbury station
  • Paddington and Oxford – 10.3 miles not electrified – Changeover in Didcot Parkway station

Some of these routes could surely be run with a train, where one diesel engine was replaced by a battery-pack.

As I’m someone, who was designing, building and testing plug-compatible transistorised electronics in the 1960s to replace  older valve-based equipment in a heavy engineering factory, I suspect that creating a plug-compatible battery-pack that does what a diesel engine does in terms of power and performance is not impossible.

What would be the reaction to passengers, once they had been told, they had run all the way to or from London without using any diesel?

Hopefully, they’d come again and tell their friends, which is what a train operator wants and needs.

Solving The Electrification Conundrum

This section is from the article.

Where electrification isn’t likely to be a viable proposition, this presents a real conundrum to train operators and rolling stock leasing companies.

This is why Hitachi Rail and Hitachi ABB Power Grids are joining together to present a combined battery train and charging solution to solve this conundrum. In 2020, Hitachi and ABB’s Power Grids business, came together in a joint venture, and an early outcome of this is confidence that bringing together their expertise in rail, power and grid management, they can work together to make electrification simpler cheaper and quicker.

I agree strongly with the second paragraph, as several times, I’ve been the mathematician and simulation expert in a large multi-disciplinary engineering project, that went on to be very successful.

The Heart Of The Proposition

This is a paragraph from the article.

The proposition is conceptually simple. Rather than have extended dwell times at stations for battery-powered trains, why not have a short stretch of 25 KVAC overhead catenary (the exact length will depend on the types of train and the route) which can charge trains at linespeed on the move via a conventional pantograph?

The article also mentions ABB’s related expertise.

  • Charging buses all over Europe.
  • Creating the power grid for the Great Western Electrification to Cardiff.

I like the concept, but then it’s very similar to what I wrote in The Concept Of Electrification Islands in April 2020.

But as they are electrical power engineers and I’m not, they’d know how to create the system.

Collaboration With Hyperdrive Innovation

The article has nothing negative to say about the the collaboration with Hyperdrive Innovation to produce the battery-packs.

Route Modelling

Hitachi appear to have developed a sophisticated route modelling system, so that routes and charging positions can be planned.

I would be very surprised if they hadn’t developed such a system.

Modular And Scalable

This is a paragraph from the article.

In the heart of the system is a containerised modular solution containing everything needed to power a stretch of overhead catenary to charge trains. A three-car battery train might need one of these, but the great advantage is that it is scalable to capacity and speed requirements.

This all sounds very sensible and can surely cope with a variety of lines and traffic levels.

It also has the great advantage , that if a line is eventually electrified, the equipment can be moved on to another line.

Financing Trains And Chargers

The article talks about the flexibility of the system from an operator’s point of view with respect to finance.

I’ve had some good mentors in the area of finance and I know innovative finance contributed to the success of Metier Management Systems, the project management company I started with three others in 1977.

After selling Metier, I formed an innovative finance company, which would certainly have liked the proposition put forward in the article.

No Compromise, Little Risk

I would agree with this heading of the penultimate section of the article.

In February 2015, when I rode that Class 379 train between Manningtree and Harwich, no compromise had been made by Bombardier and it charged in the electrified bay platform at Manningtree.

But why was that train not put through an extensive route-proving exercise in the UK after the successful trial at Manningtree?

  • Was it the financial state of Bombardier?
  • Was it a lack of belief on the part of politicians, who were too preoccupied with Brexit?
  • Was it that an unnamed civil servant didn’t like the concept and stopped the project?

Whatever the reason, we have wasted several years in getting electric trains accepted on UK railways.

If no compromise needs to be made to create a battery-electric train, that is equivalent to the best-in-class diesel or electric multiple units, then what about the risk?

The beauty of Hitachi’s battery-electric train project is that it can be done in phases designed to minimise risk.

Phase 1 – Initial Battery Testing 

Obviously, there will be a lot of bench testing in a laboratory.

But I also believe that if the Class 803 trains are fitted with a similar battery from Hyperdrive Innovation, then this small fleet of five trains can be used to test a lot of the functionality of the batteries initially in a test environment and later in a real service environment.

The picture shows a Class 803 train under test through Oakleigh Park station.

This phase would be very low risk, especially where passengers are concerned.

Phase 2 – Battery Traction Testing And Route Proving

I am a devious bastard, when it comes to software development. The next set of features would always be available for me to test earlier, than anybody else knew.

I doubt that the engineers at Hyperdrive Innovation will be any different.

So I wouldn’t be surprised to find out that the batteries in the Class 803 trains can also be used for traction, if you have the right authority.

We might even see Class 803 trains turning up in some unusual places to test the traction abilities of the batteries.

As East Coast Trains, Great Western Railway and Hull Trains are all First Group companies, I can’t see any problems.

I’m also sure that Hitachi could convert some Class 800 or Class 802 trains and add these to the test fleet, if East Coast Trains need their Class 803 trains to start service.

This phase would be very low risk, especially where passengers are concerned.

Possibly, the worse thing, that could happen would be a battery failure, which would need the train to be rescued.

Phase 3 – Service Testing On Short Routes

As I indicated earlier, there are some easy routes between London and places like Bedwyn, Lincoln, Middlesbrough and Oxford, that should be possible with a Class 800 or Class 802 train fitted with the appropriate number of batteries.

Once the trains have shown, the required level of performance and reliability, I can see converted Class 800, 801 and Class 802 trains entering services on these and other routes.

Another low risk phase, although passengers are involved, but they are probably subject to the same risks, as on an unmodified train.

Various combinations of diesel generators and batteries could be used to find out, what is the optimum combination for the typical diagrams that train operators use.

Hitachi didn’t commit to any dates, but I can see battery-electric trains running on the Great Western Railway earlier than anybody thinks.

Phase 4 – Service Testing On Medium Routes With A Terminal Charger System

It is my view that the ideal test route for battery-electric trains with a terminal charger system would be the Hull Trains service between London Kings Cross and Hull and Beverley.

The route is effectively in three sections.

  • London Kings Cross and Temple Hirst junction – 169.2 miles – Full Electrification
  • Temple Hirst junction and Hull station – 36.1 miles – No Electrification
  • Hull station and Beverley station – 8.3 miles – No Electrification

Two things would be needed to run zero-carbon electric trains on this route.

  • Sufficient battery capacity in Hull Trains’s Class 802 trains to reliably handle the 36.1 miles between Temple Hirst junction and Hull station.
  • A charging system in Hull station.

As Hull station also handles other Class 800 and Class 802 trains, there will probably be a need to put a charging system in more than one platform.

Note.

  1. Hull station has plenty of space.
  2. No other infrastructure work would be needed.
  3. There is a large bus interchange next door, so I suspect the power supply to Hull station is good.

Hull would be a very good first destination for a battery-electric InterCity train.

Others would include Bristol, Cheltenham, Chester, Scarborough, Sunderland and Swansea.

The risk would be very low, if the trains still had some diesel generator capacity.

Phase 5 – Service Testing On Long Routes With Multiple Charger Systems

Once the performance and reliability of the charger systems have been proven in single installations like perhaps Hull and Swansea stations, longer routes can be prepared for electric trains.

This press release from Hitachi is entitled Hitachi And Eversholt Rail To Develop GWR Intercity Battery Hybrid Train – Offering Fuel Savings Of More Than 20%.

The press release talks about Penzance and London, so would that be a suitable route for discontinuous electrification using multiple chargers?

These are the distances between major points on the route between Penzance and London Paddington.

  • Penzance and Truro – 35.8 miles
  • Truro and Bodmin Parkway – 26.8 miles
  • Bodmin Parkway and Plymouth – 26.9 miles
  • Plymouth and Newton Abbot – 31,9 miles
  • Newton Abbot and Exeter – 20.2 miles
  • Exeter and Taunton – 30.8 miles
  • Taunton and Westbury – 47.2 miles
  • Westbury and Newbury – 42.5 miles
  • Newbury and Paddington – 53 miles

Note.

  1. Only Newbury and Paddington is electrified.
  2. Trains generally stop at Plymouth, Newton Abbott, Exeter and Taunton.
  3. Services between Paddington and Exeter, Okehampton, Paignton, Penzance, Plymouth and Torquay wouldn’t use diesel.
  4. Okehampton would be served by a reverse at Exeter.
  5. As Paignton is just 8.1 miles from Newton Abbot, it probably wouldn’t need a charger.
  6. Bodmin is another possible destination, as Great Western Railway have helped to finance a new platform at Bodmin General station.

It would certainly be good marketing to run zero-carbon electric trains to Devon and Cornwall.

I would class this route as medium risk, but with a high reward for the operator.

In this brief analysis, it does look that Hitachi’s proposed system is of a lower risk.

A Few Questions

I do have a few questions.

Are The Class 803 Trains Fitted With Hyperdrive Innovation Batteries?

East Coast Trains‘s new Class 803 trains are undergoing testing between London Kings Cross and Edinburgh and they can be picked up on Real Time Trains.

Wikipedia says this about the traction system for the trains.

While sharing a bodyshell with the previous UK A-train variants, the Class 803 differs in that it has no diesel engines fitted. They will however be fitted with batteries to enable the train’s on-board services to be maintained, in case the primary electrical supplies have failed.

Will these emergency batteries be made by Hyperdrive Innovation?

My experience of similar systems in other industries, points me to the conclusion, that all Class 80x trains can be fitted with similar, if not identical batteries.

This would give the big advantage of allowing battery testing to be performed on Class 803 trains under test, up and down the East Coast Main Line.

Nothing finds faults in the design and manufacture of something used in transport, than to run it up and down in real conditions.

Failure of the catenary can be simulated to check out emergency modes.

Can A Class 801 Train Be Converted Into A Class 803 Train?

If I’d designed the trains, this conversion would be possible.

Currently, the electric Class 801 trains have a single diesel generator. This is said in the Wikipedia entry for the Class 800 train about the Class 801 train.

These provide emergency power for limited traction and auxiliaries if the power supply from the overhead line fails.

So it looks like the difference between the powertrain of a Class 801 train and a Class 803 train, is that the Class 801 train has a diesel generator and the Class 803 train has batteries. But the diesel generator and batteries, would appear to serve the same purpose.

Surely removing diesel from a Class 801 train would ease the maintenance of the train!

Will The System Work With Third-Rail Electrification?

There are three routes that if they were electrified would probably be electrified with 750 DC third-rail electrification, as they have this electrification at one or both ends.

  • Basingstoke and Exeter
  • Marshlink Line
  • Uckfield branch

Note.

  1. Basingstoke and Exeter would need a couple of charging systems.
  2. The Marshlink line would need a charging system at Rye station.
  3. The Uckfield branch would need a charging system at Uckfield station.

I am fairly certain as an Electrical Engineer, that the third-rails would only need to be switched on, when a train is connected and needs a charge.

I also feel that on some scenic and other routes, 750 VDC third-rail electrification may be more acceptable , than 25 KVAC  overhead electrification. For example, would the heritage lobby accept overhead wires through a World Heritage Site or on top of a Grade I Listed viaduct?

I do feel that the ability to use third-rail 750 VDC third-rail electrification strategically could be a useful tool in the system.

Will The System Work With Lightweight Catenary?

I like the design of this 25 KVAC overhead electrification, that uses lightweight gantries, which use laminated wood for the overhead structure.

There is also a video.

Electrification doesn’t have to be ugly and out-of-character with the surroundings.

Isuspect that both systems could work together.

 

Would Less Bridges Need To Be Rebuilt For Electrification?

This is always a contentious issue with electrification, as rebuilding bridges causes disruption to both rail and road.

I do wonder though by the use of careful design, that it might be possible to arrange that the sections of electrification and the contentious bridges were kept apart, with the bridges arranged to be in sections, where the trains ran on batteries.

I suspect that over the years as surveyors and engineers get more experienced, better techniques will evolve to satisfy all parties.

Get this right and it could reduce the cost of electrification on some lines, that will be difficult to electrify.

How Secure Are The Containerised Systems?

Consider.

  • I was delayed in East Anglia two years ago, because someone stole the overhead wires at two in the morning.
  • Apparently, overhead wire stealing is getting increasingly common in France and other parts of Europe.

I suspect the containerised systems will need to be more secure than those used for buses, which are not in isolated locations.

Will The Containerised Charging Systems Use Energy Storage?

Consider.

  • I’ve lived in rural locations and the power grids are not as good as in urban areas.
  • Increasingly, batteries of one sort or another are being installed in rural locations to beef up local power supplies.
  • A new generation of small-footprint eco-friendly energy storage systems are being developed.

In some locations, it might be prudent for a containerised charging system to share a battery with the local area.

Will The Containerised Charging Systems Accept Electricity From Local Sources Like Solar Farms?

I ask the question, as I know at least one place on the UK network, where a line without electrification runs through a succession of solar farms.

I also know of an area, where a locally-owned co-operative is planning a solar farm, which they propose would be used to power the local main line.

Will The System Work With Class 385 Trains?

Hitachi’s Class 385 trains are closely related to the Class 80x trains, as they are all members of Hitachi’s A-Train family.

Will the Charging Systems Charge Other Manufacturers Trains?

CAF and Stadler are both proposing to introduce battery-electric trains in the UK.

I also suspect that the new breed of electric parcel trains will include a battery electric variant.

As these trains will be able to use 25 KVAC overhead electrification, I would expect, that they would be able to charge their batteries on the Hitachi ABB  charging systems.

Will The System Work With Freight Trains?

I believe that freight services will split into two.

Heavy freight will probably use powerful hydrogen-electric locomotives.

In Freightliner Secures Government Funding For Dual-Fuel Project, which is based on a Freightliner press release, I detail Freightliner’s decarbonisation strategy, which indicates that in the future they will use hydrogen-powered locomotives.

But not all freight is long and extremely heavy and I believe that a battery-electric freight locomotive will emerge for lighter duties.

There is no reason it could not be designed to be compatible with Hitachi’s charging system.

In Is This The Shape Of Freight To Come?, I talked about the plans for 100 mph parcel services based on redundant electric multiple units. Eversholt Rail Group have said they want a Last-Mile capability for their version of these trains.

Perhaps they need a battery-electric capability, so they can deliver parcels and shop supplies to the remoter parts of these islands?

Where Could Hitachi’s System Be Deployed?

This is the final paragraph from the article.

Hitachi is not committing to any routes yet, but a glance at the railway map shows clear potential for the battery/OLE-technology to be deployed on relatively lightly used rural and regional routes where it will be hard to make a case for electrification. The Cambrian Coast and Central Wales Lines would appear to be worthy candidates, and in Scotland, the West Highland Line and Far North routes are also logical areas for the system to be deployed.

In England, while shorter branch lines could simply be operated by battery trains, longer routes need an alternative. Network Rail’s Traction Decarbonisation Network Strategy interim business case recommends hydrogen trains for branch lines in Norfolk, as well as Par to Newquay and Exeter to Barnstaple. However, it is also entirely feasible to use the system on routes likely to be electrified much later in the programme, such as the Great Western main line West of Exeter, Swansea to Fishguard and parts of the Cumbrian Coast Line.

Everyone is entitled to their own opinion and mine would be driven by high collateral benefits and practicality.

These are my thoughts.

Long Rural Lines

The Cambrian, Central Wales (Heart Of Wales), Far North and West Highland Lines may not be connected to each other, but they form a group of rail routes with a lot of shared characteristics.

  • All are rural routes of between 100 and 200 miles.
  • All are mainly single track.
  • They carry occasional freight trains.
  • They carry quite a few tourists, who are there to sample, view or explore the countryside.
  • All trains are diesel.
  • Scotrail have been experimenting with attaching Class 153 trains to the trains on the West Highland Line to act as lounge cars and cycle storage.

Perhaps we need a long-distance rural train with the following characteristics.

  • Four or possibly five cars
  • Battery-electric power
  • Space for a dozen cycles
  • A lounge car
  • Space for a snack trolley
  • Space to provide a parcels service to remote locations.

I should also say, that I’ve used trains on routes in countries like Germany, Poland and Slovenia, where a similar train requirement exists.

Norfolk Branch Lines

Consider.

  • North of the Cambridge and Ipswich, the passenger services on the branch lines and the important commuter routes between Cambridge and Norwich and Ipswich are run by Stadler Class 755 trains, which are designed to be converted to battery-electric trains.
  • Using Hitachi chargers at Beccles, Bury St. Edmunds, Lowestoft, Thetford and Yarmouth and the existing electrification, battery-electric Class 755 trains could provide a zero-carbon train service for Norfolk and Suffolk.
  • With chargers at Dereham and March, two important new branch lines could be added and the Ipswich and Peterborough service could go hourly and zero carbon.
  • Greater Anglia have plans to use the Class 755 trains to run a London and Lowestoft service.
  • Could they be planning a London and Norwich service via Cambridge?
  • Would battery-electric trains running services over Norfolk bring in more visitors by train?

Hitachi may sell a few chargers to Greater Anglia, but I feel they have enough battery-electric trains.

Par And Newquay

The Par and Newquay Line or the Atlantic Coast Line, has been put forward as a Beeching Reversal project, which I wrote about in Beeching Reversal – Transforming The Newquay Line.

In that related post, I said the line needed the following.

  • An improved track layout.
  • An hourly service.
  • An improved Par station.
  • A rebuilt Newquay station with a second platform, so that more through trains can be run.

I do wonder, if after the line were to be improved, that a new three-car battery-electric train shuttling between Par and Newquay stations could be the icing on the cake.

Exeter And Barnstaple

The Tarka Line between Exeter and Barnstaple is one of several local and main lines radiating from Exeter St. David’s station.

  • The Avocet Line to Exmouth
  • The Great Western Main Line to Taunton, Bristol and London
  • The Great Western Main Line to Newton Abbott, Plymouth and Penzance
  • The Riviera Line to Paignton
  • The West of England Line to Salisbury, Basingstoke and London.

Note.

  1. The Dartmoor Line to Okehampton is under development.
  2. Several new stations are planned on the routes.
  3. I have already stated that Exeter could host a charging station between London and Penzance, but it could also be an electrified hub for battery-electric trains running hither and thither.

Exeter could be a city with a battery-electric metro.

Exeter And Penzance

Earlier, I said that I’d trial multiple chargers between Paddington and Penzance to prove the concept worked.

I said this.

I would class this route as medium risk, but with a high reward for the operator.

But it is also an enabling route, as it would enable the following battery-electric services.

  • London and Bodmin
  • London and Okehampton
  • London and Paignton and Torquay

It would also enable the Exeter battery-electric metro.

For these reasons, this route should be electrified using Hitachi’s discontinuous electrification.

Swansea And Fishguard

I mentioned Swansea earlier, as a station, that could be fitted with a charging system, as this would allow battery-electric trains between Paddington and Swansea via Cardiff.

Just as with Exeter, there must be scope at Swansea to add a small number of charging systems to develop a battery-electric metro based on Swansea.

Cumbrian Coast Line

This is a line that needs improvement, mainly for the tourists and employment it could and probably will bring.

These are a few distances.

  • West Coast Main Line (Carnforth) and Barrow-in-Furness – 28.1 miles
  • Barrow-in-Furness and Sellafield – 25 miles
  • Sellafield and Workington – 18 miles
  • Workington and West Coast Main Line (Carlisle) – 33 miles

Note.

  1. The West Coast Main Line is fully-electrified.
  2. I suspect that Barrow-in-Furness, Sellafield and Workington have good enough electricity supplies to support charging systems  for the Cumbrian Coast Line.
  3. The more scenic parts of the line would be left without wires.

It certainly is a line, where a good case for running battery-electric trains can be made.

Crewe And Holyhead

In High-Speed Low-Carbon Transport Between Great Britain And Ireland, I looked at zero-carbon travel between the Great Britain and Ireland.

One of the fastest routes would be a Class 805 train between Euston and Holyhead and then a fast catamaran to either Dublin or a suitable rail-connected port in the North.

  • The Class 805 trains could be made battery-electric.
  • The trains could run between Euston and Crewe at speeds of up to 140 mph under digital signalling.
  • Charging systems would probably be needed at Chester, Llandudno Junction and Holyhead.
  • The North Wales Coast Line looks to my untrained eyes, that it could support at least some 100 mph running.

I believe that a time of under three hours could be regularly achieved between London Euston and Holyhead.

Battery-electric trains on this route, would deliver the following benefits.

  • A fast low-carbon route from Birmingham, London and Manchester to the island of Ireland. if coupled with the latest fast catamarans at Holyhead.
  • Substantial reductions in journey times to and from Anglesey and the North-West corner of Wales.
  • Chester could become a hub for battery-electric trains to and from Birmingham, Crewe, Liverpool, Manchester and Shrewsbury.
  • Battery-electric trains could be used on the Conwy Valley Line.
  • It might even be possible to connect the various railways, heritage railways and tourist attractions in the area with zero-carbon shuttle buses.
  • Opening up of the disused railway across Anglesey.

The economics of this corner of Wales could be transformed.

My Priority Routes

To finish this section, I will list my preferred routes for this method of discontinuous electrification.

  • Exeter and Penzance
  • Swansea and Fishguard
  • Crewe and Holyhead

Note.

  1. Some of the trains needed for these routes have been delivered or are on order.
  2. Local battery-electric services could be developed at Chester, Exeter and Swansea by building on the initial systems.
  3. The collateral benefits could be high for Anglesey, West Wales and Devon and Cornwall.

I suspect too, that very little construction work not concerned with the installation of the charging systems will be needed.

Conclusion

Hitachi have come up with a feasible way to electrify Great Britain’s railways.

I would love to see detailed costings for the following.

  • Adding a battery pack to a Class 800 train.
  • Installing five miles of electrification supported by a containerised charging system.

They could be on the right side for the Treasury.

But whatever the costs, it does appear that the Japanese have gone native, with their version of the Great British Compromise.

 

 

 

 

 

 

 

 

 

 

 

July 9, 2021 Posted by | Design, Energy, Hydrogen, Transport/Travel | , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , | 15 Comments

Trimode Class 93 Locomotives Ordered By Rail Operations (UK)

The title of this post, is the same as that of this article on Railway Gazette.

This is the introductory paragraph.

Stadler and Rail Operations (UK) Ltd have signed a framework agreement for the supply of 30 Class 93 trimode locomotives, with an initial batch of 10 scheduled for delivery in early 2023.

Note that the order may have been a long time coming, but it is now for thirty locomotives. In this article on Rail Magazine from December 2018, which is entitled Rail Operations Fuels its Ambitions With Tri-Mode Class 93s, only ten locomotives were to be ordered.

A Few More Details

This article on Rail Engineer, which is entitled, Re-Engineering Rail Freight, gives a few more details about the operation of the Class 93 locomotives.

It says this about operation in electric mode.

In electric mode, the batteries are charged when braking or from the transformer. As the batteries use the space occupied by the braking resistors in the Class 88, when the batteries are fully charged, the locomotive has only its friction brake.

This about operation in diesel-hybrid mode.

In diesel/battery hybrid mode, the batteries are charged both as the train brakes and by the diesel engine when it is not operating under full load. When the train accelerates, the batteries give it the extra power needed to get up to speed. This is a significant benefit as accelerating a freight train of over 1,000 tonnes up to its operating speed can take several minutes.

This is said about the batteries and their effect on performance.

It has two Lithium Titanate Oxide liquid-cooled battery packs, which have a rapid charge and discharge rate. These each have a 40kWh capacity with a peak power of 200kW. Thus, whilst the train is accelerating, the Class 93 will have a peak power of 1,300kW for up to ten minutes, which is almost twice that of a Class 88 in diesel mode.

The batteries would appear to be quite small when you consider, that Vivarail are talking about 424 KWh in one of their Class 230 trains.

This is said about performance.

As a result, the 86-tonne Class 93 is capable of hauling 1,500 tonnes on non-electrified routes and 2,500 tonnes on electrified routes. With a route availability (RA) of seven, it can be used on most of the rail network.

It may not be the largest of locomotives, but it could have a very high performance.

I have a few thoughts.

Regenerative Braking Performance

The Rail Engineer  article says this about the Class 93 locomotive.

  • The train has a total of 80 kWh of battery storage to store braking energy.
  • The locomotive weighs 86 tonnes
  • It can haul 1,500 tonnes on non-electrified lines.

Using a train weight of 1586 tonnes and Omni’s Kinetic Energy Calculator, gives a kinetic energy of 8 kWh at 42.6 mph.

Does this mean that the locomotive is designed to trundle around the countryside at around forty mph?

These are timings from Real Time Trains.

  • Haughley Junction and Ely – 40 miles – 60 minutes – 40 mph
  • Werrington Junction and Doncaster – 86 miles – 130 minutes – 40 mph
  • Werrington Junction and Nuneaton – 67 miles – 123 minutes – 32.7 mph
  • Southampton and Oxford – 74 miles – 120 minutes – 37 mph

There will be savings compared to the current diesel timings, with a Class 93 locomotive.

  • Either side of these sections, the locomotive can use electric power to cut pollution, noise and carbon emissions.
  • Stops and starts on sections without electrification will save diesel and cut carbon emissions.
  • The train will be faster on electrified sections.

I also feel that with its smaller diesel engine, it will be able to maintain similar timings to current trains hauled by Class 66, Class 68 and Class 70 locomotives.

It can haul 2,500 tonnes on non-electrified lines.

Assuming a train weight of 2586 tonnes, the train energy at various speeds is as follows.

  • 40 mph – 114 kWh
  • 60 mph – 258 kWh
  • 80 mph – 459 kWh
  • 100 mph – 718 kWh
  • 110 mph – 868 kWh

Am I right to assume that once the batteries are full, the regenerative braking energy can be returned through the catenary to power other trains?

Operation With 750 VDC Third Rail Electrification

Will some locomotives be fitted with third-rail shoes to work into and out of Southampton?

They would not need to use diesel between and Basingstoke.

Access To Ports And Rail Freight Terminals

I recently wrote Rail Access To The Port Of Felixstowe.

Looking in detail at Felixstowe and how trains will serve the port, this was my conclusion.

I very much feel, that the specification of the Class 93 locomotive with its trimode capability is ideal for working to and from ports and freight terminals.

Looking at the specification, I am certain, that these locomotives can haul a heavy freight train out of Felixstowe on diesel, with help from the batteries.

  • The distance without electrification is around fifteen miles.
  • It takes around thirty minutes.
  • It is fairly flat Suffolk countryside with the possible exception of the climb over Spring Road Viaduct.

The batteries would need to be charged and surely in Felixstowe’s case the best way would be to electrify the two single track access routes between Trimley station and the Port.

  • On leaving, the trains would pass Trimley with full batteries.
  • They could also be at line speed after accelerating using the two miles or so of electrification.
  • They could also enter the Port with full batteries, after charging the batteries on the short length of electrification.

The batteries may be large and powerful enough, to enable diesel free operations in the Port.

Does this partially explain the increase in the order for Class 93 locomotives? There’s not really been a genuine Last-Mile locomotive in the UK before.

Enabling Carbon-Free Ports And Rail Freight Terminals

Regularly, I read reports of ports wanting to do carbon-free.

Class 93 locomotives can help the process, by not using their diesel engines in ports and rail freight terminals.

It might just need a short length of electrification between the port or terminal and the main line, to make sure batteries are fully-charged.

But not at London Gateway!

This Google Map shows the couple of kilometres of track without electrification, that connects London Gateway to the electrified route through East Tilbury station.

London Gateway would appear to be ready for low or possibly zero-carbon access, using Class 93 locomotives.

High Speed Freight Trains

Consider.

  • These Class 93 locomotives will have an operating speed of 110 mph, when running on electrified lines.
  • Currently, many multimode freight trains run at speeds of under 90 mph, as Class 66 locomotives don’t have the power to go faster and the wagons carrying the containers have a lower speed limit.

So with new or refurbished wagons capable of travelling at 110 mph, there will be speed improvements in some containerised freight.

As an example of what happens on the UK rail network, at the present time, I have found a freight train that goes between Felixstowe and Coatbridge near Glasgow,

  • The route is via Ipswich, London, The North London Line and the West Coast Main Line.
  • It can weigh 1600 tonnes.
  • The distance is 483 miles.
  • The service takes around 16 hours.
  • With the exception of between Felixstowe and Ipswich, the route is fully electrified.

I estimate that if this service could run at up to 100 mph on the Great Eastern Main Line and up to 110 mph on the West Coast Main Line, that several hours could be saved.

Electrification Gap Bridging

As I indicated earlier, I believe these Class 93 locomotives will be able to haul a freight train out of Felixstowe to the electrified Great Eastern Main Line.

In Thoughts On A Battery/Electric Replacement For A Class 66 Locomotive, I gave a list of typical gaps in the electrification in the UK.

  • Didcot and Birmingham – Around two-and-a-half hours
  • Didcot and Coventry – Just under two hours
  • Felixstowe and Ipswich – Around an hour
  • Haughley Junction and Peterborough – Around two hours
  • Southampton and Reading – Around one-and-a-half hours
  • Werrington Junction and Doncaster via Lincoln – Around two hours
  • Werrington Junction and Nuneaton – Just under two hours

How many of these gaps could be bridged by a Class 93 locomotive working in a diesel hybrid mode?

Stadler have not confirmed the size of the battery, but have said that it can provide 400 kW of power, which gives a maximum of 1.3 MW, when the batteries are working as afterburners for the diesel engine!

If the article in Rail Engineer is correct, I feel there is a high chance, that a Class 93 locomotive can bridge these gaps, with a load of 1500 tonnes in tow.

It is worth looking at current timings between Haughley Junction and Ely, when hauled by a Class 66 locomotive.

  • The distance is around 40 mph
  • The time taken is around an hour.
  • A Class 66 locomotive would put 2.2 MW at the rail.

This locomotive could need up to 2.2 MWh to bridge the gap.

But I don’t believe that a forty mile gap will be impossible for a Class 93 locomotive.

  • Stadler will have all the performance data of the bi-mode Class 88 locomotive to draw on.
  • The Class 93 locomotive has regenerative braking to help charge the batteries at any stops.
  • Several of the large electrification gaps on the UK rail network are in the flat lands of East Anglia and Lincolnshire.
  • Modern control systems would be able to eke out the power of the batteries.

I wouldn’t be surprised to find that Stadler have had an objective to design a locomotive that can perform like a Class 66 locomotive for two hours.

Conclusion

If Stadler get the specification, performance and reliability of this locomotive right, they will sell a lot of locomotives for operations like these! And not just in the UK!

 

 

January 16, 2021 Posted by | Transport/Travel | , , , , , | 4 Comments